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自動(dòng)化smt系統(tǒng)解決方案建議書-展示頁

2025-05-24 00:43本頁面
  

【正文】 操作風(fēng)險(xiǎn) 及 相關(guān) 建議 通過對(duì)照 上述 流程 可以清 楚的看出 , 一個(gè)完整的生產(chǎn)流程 需要操作人員進(jìn)行手工 調(diào)用 程序的有 5 處,即 : 在 Spear Station 后所有 流程 (②③④⑤⑥) 均需要手工調(diào)用程序, 無論操作人員多么嫻熟都可能因?yàn)楦鞣N外在原因出錯(cuò),況且 SMT 行業(yè)人員流動(dòng)非常大,培訓(xùn)換人等引起的崗位不確定性無疑更會(huì)加大誤操作的概率,當(dāng)然也會(huì)相應(yīng) 延長(zhǎng)產(chǎn)品生產(chǎn)周期,危害產(chǎn)品質(zhì)量的穩(wěn)定性,造成不必要的損失和隱患 。 增加了自動(dòng)化掃描系統(tǒng)的工序流程如下圖: 其中加黑色框的 Scan 為增加自動(dòng)化掃描系統(tǒng)的地方 (①②③④⑤ )。 二、 技術(shù)方案 分析 及 報(bào)價(jià) 鑒于工廠內(nèi) 的 設(shè)備 、實(shí)施環(huán)境 的 客觀性和 多樣性,我們提出兩 套 解決方案,一個(gè)是針對(duì) 現(xiàn)有 設(shè)備操作系統(tǒng)滿足聯(lián)網(wǎng)需求 (配置 XP 及以上操作系統(tǒng)的設(shè)備)的方案,另一個(gè)是 基于 IT Policy的設(shè)備操作系統(tǒng)無 法支持 聯(lián)網(wǎng)需求的解決方案。 5 / 10 SCSIC Confidential version with upgrade to XP OS Architecture Diagram2: Architecture for Network version with OS upgrade Architecture description: This solution is based on work foundation. Each station’s OS will be upgraded to XP and all the MES also be upgraded to XP version. Each station can municated with IT program control server and Logging server directly by router. Meanwhile, IT can maintain these machines easily. The Logging server can stored the operation log and do the statistics analysis with Gant chart or Pie chart. Such as results will be classified by types: ? How many stops generated by wrong programs? ? How many wrong operations made by wrong barcode? ? Which station, when operate the barcode? ? …. amp。 Cost Based on this solution, the pricing will be as below to implement this solution: Product pricing: 考慮到系統(tǒng)開發(fā)的復(fù)雜性和成本等客觀因素,此方案如低于 20 個(gè)安裝點(diǎn)則無法進(jìn)行開發(fā) 。 10K RMB for each workstation if purchasing amount is 41~80 stations。 8000 RMB for each workstation if purchasing amount is more than 121 stations. Hardware cost: Each station need a scanner (instea
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