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?,以便生產(chǎn)計(jì)劃部門(mén)能進(jìn)行生產(chǎn)平衡、預(yù)留、試制產(chǎn)能。2/24/2023 95prepared by copy without permission. 一、項(xiàng)目進(jìn)度控制 ? ㈡解放方法?,在管理層中指派一人負(fù)責(zé)各項(xiàng)目進(jìn)度協(xié)調(diào)和監(jiān)控,合理分配各項(xiàng)目間的資源并定期如開(kāi)項(xiàng)目調(diào)例會(huì)。2/24/2023 18prepared by copy without permission.APQP的最終產(chǎn)品 ?2/24/2023 19prepared by copy without permission.典型的 開(kāi)發(fā) 三部曲2/24/2023 20prepared by copy without permission.工具 /文件聯(lián)接顧客需求 潛在需求和 /約束設(shè)計(jì)特性 過(guò)程特性 過(guò)程流程特性矩陣 測(cè)量系統(tǒng)分析DFMEA PFMEA控制計(jì)劃過(guò)程能力 SPC 過(guò)程指導(dǎo)書(shū)2/24/2023 21prepared by copy without permission.APQP 階段? 階段 1 計(jì)劃和確定項(xiàng)目? 階段 2 產(chǎn)品設(shè)計(jì)和開(kāi)發(fā)驗(yàn)證? 階段 3 過(guò)程設(shè)計(jì)和開(kāi)發(fā)驗(yàn)證? 階段 4 產(chǎn)品和過(guò)程確認(rèn)? 階段 5 反饋、評(píng)定和糾正措施2/24/2023 22prepared by copy without permission.產(chǎn)品質(zhì)量計(jì)劃責(zé)任矩陣APQP 階段 設(shè)計(jì) 制造 供應(yīng)商定義范圍 x x x計(jì)劃和確定項(xiàng)目 x產(chǎn)品設(shè)計(jì)和開(kāi)發(fā) X可行性 X x x過(guò)程設(shè)計(jì)和開(kāi)發(fā) X x x產(chǎn)品和過(guò)程確認(rèn) x x x反饋、評(píng)定和糾正措施 x x x控制計(jì)劃方法論 x x x2/24/2023 23prepared by copy without permission.產(chǎn)品質(zhì)量策劃進(jìn)度圖表PRODUCT QUALITY PLANNING TIMING CHART策劃 PLNNING產(chǎn)品設(shè)計(jì)和開(kāi)發(fā) PRODUCT DESIGN AND DEVELOPMENT過(guò)程設(shè)計(jì)和開(kāi)發(fā) PRCESS DESIGN AND DEVELOPMENT產(chǎn)品與過(guò)程確認(rèn) PRODUCT AND PRCESS VALIDATION 生產(chǎn) PRODUCTION反饋、評(píng)定和糾正措施 FEEDBACK ASSESSMENT AND CORRECTIVE ACTION策劃 PLNNING概念提出 /批準(zhǔn)Concept Initiation/Approval項(xiàng)目批準(zhǔn)Program Approval樣件Prototype試生產(chǎn)Pilot投產(chǎn)Launch計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM產(chǎn)品設(shè)計(jì)開(kāi)發(fā)和驗(yàn)證 PRODUCT DESIGN AND DEVELOPMENT VERIFICATION產(chǎn)品設(shè)計(jì)開(kāi)發(fā)和驗(yàn)證 PROCESS DESIGN AND DEVELOPMENT VERIFICATION產(chǎn)品和過(guò)程確認(rèn) PRODUCT AND PROCESS VALIDATION 反饋、評(píng)定和糾正措施 FEEDBACK ASSESSMENT AND CORRECTIVE ACTION2/24/202324prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM策劃 PLNNING產(chǎn)品設(shè)計(jì)和開(kāi)發(fā) PRODUCT DESIGN AND DEVELOPMENT過(guò)程設(shè)計(jì)和開(kāi)發(fā) PRCESS DESIGN AND DEVELOPMENT產(chǎn)品與過(guò)程確認(rèn) PRODUCT AND PRCESS VALIDATION 生產(chǎn) PRODUCTION反饋、評(píng)定和糾正措施 FEEDBACK ASSESSMENT AND CORRECTIVE ACTION策劃 PLNNING概念提出 /批準(zhǔn)Concept Initiation/Approval項(xiàng)目批準(zhǔn)Program Approval樣件Prototype試生產(chǎn)Pilot投產(chǎn)Launch計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM2/24/2023 25prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM第一階段 輸入? 顧客呼聲? 業(yè)務(wù)計(jì)劃 /營(yíng)銷策略? 產(chǎn)品 /過(guò)程指標(biāo)? 產(chǎn)品 /過(guò)程設(shè)想? 產(chǎn)品可靠性研究? 顧客輸入? 服務(wù) 2/24/2023 26prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM第一階段 輸出? 設(shè)計(jì)目標(biāo)? 可靠性和質(zhì)量目標(biāo)? 初始材料清單? 初始過(guò)程流程圖? 特殊產(chǎn)品和過(guò)程特性的初始清單? 產(chǎn)品保證計(jì)劃? 管理者支持 2/24/2023 27prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM ? 市場(chǎng)調(diào)研? 保修記錄和質(zhì)量信息? 小組經(jīng)驗(yàn)? 建議? 抱怨? 數(shù)據(jù)和 /或其它的信息顧客呼聲 關(guān)鍵術(shù)語(yǔ)和基本概念2/24/2023 28prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM市場(chǎng)調(diào)研? 對(duì)顧客的采訪? 顧客意見(jiàn)征詢與調(diào)查? 新產(chǎn)品質(zhì)量和可靠性研究? 競(jìng)爭(zhēng)產(chǎn)品質(zhì)量的研究? 運(yùn)行情況良好報(bào)告( TGR) Things Gone Right顧客呼聲 關(guān)鍵術(shù)語(yǔ)和基本概念2/24/2023 29prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM保修記錄和質(zhì)量信息? 運(yùn)行情況不良( TGW) Things Gone Wrong? 保修報(bào)告? 能力指數(shù)? 供方工廠內(nèi)部質(zhì)量報(bào)告? 顧客工廠退貨和廢品? 現(xiàn)場(chǎng)退貨產(chǎn)品分析顧客呼聲 關(guān)鍵術(shù)語(yǔ)和基本概念2/24/2023 30prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM小組經(jīng)驗(yàn)? 來(lái)自更高層體系或過(guò)去質(zhì)量功能展開(kāi)( QFD)項(xiàng)目的輸入? 媒介的評(píng)論和分析:雜志和報(bào)刊報(bào)告等? 顧客的信件和建議? 運(yùn)行情況良好( TGR)/不良報(bào)告 (TGW)? 經(jīng)銷商評(píng)價(jià)? 政府法律 /法規(guī)要求? 現(xiàn)場(chǎng)服務(wù)報(bào)告? 合同評(píng)審顧客呼聲 關(guān)鍵術(shù)語(yǔ)和基本概念2/24/2023 31prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM業(yè)務(wù)計(jì)劃? 進(jìn)度、成本、投資? 產(chǎn)品定位? 研究與開(kāi)發(fā)資源? 設(shè)定產(chǎn)品質(zhì)量計(jì)劃的框架業(yè)務(wù)計(jì)劃 /營(yíng)銷策略關(guān)鍵術(shù)語(yǔ)和基本概念2/24/2023 32prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM營(yíng)銷策略? 確定目標(biāo)顧客? 確定主要銷售網(wǎng)點(diǎn)? 確定主要競(jìng)爭(zhēng)對(duì)手? SWOT (Strengths、 Weaknesses、 Opportunities、 Threats)業(yè)務(wù)計(jì)劃 /營(yíng)銷策略關(guān)鍵術(shù)語(yǔ)和基本概念2/24/2023 33prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM產(chǎn)品 /過(guò)程指標(biāo) 關(guān)鍵術(shù)語(yǔ)和基本概念? 何為指標(biāo) 用于識(shí)別可供比較的標(biāo)準(zhǔn)的系統(tǒng)性方法,提出可測(cè)量的性能目標(biāo) 包括世界水平或最優(yōu)水平的識(shí)別? 一種能成功地實(shí)施下列活動(dòng)的方法 識(shí)別合適的基準(zhǔn) 了解你目前狀況和基準(zhǔn)之間產(chǎn)生差距的原因 制定一縮小差距,符合基準(zhǔn)或超過(guò)基準(zhǔn)的計(jì)劃2/24/2023 34prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM? 設(shè)計(jì)目標(biāo)就是將顧客的呼聲轉(zhuǎn)化為初步并具體的設(shè)計(jì)任務(wù)? 設(shè)計(jì)目標(biāo)的正確選擇確保顧客的呼聲不會(huì)消失在隨后的設(shè)計(jì)任務(wù)中設(shè)計(jì)目標(biāo) 關(guān)鍵術(shù)語(yǔ)和基本概念2/24/2023 35prepared by copy without permission.APQP階段 1: 計(jì)劃和確定項(xiàng)目PLAN AND DEFINE PROGRAM? 可靠性目標(biāo) 是在顧客需要和期望,項(xiàng)目目標(biāo)及可靠性基準(zhǔn)的基礎(chǔ)上制定的? 質(zhì)量目標(biāo) 基于持續(xù)改進(jìn)的目標(biāo)