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【正文】 : ?One level splitting: 600:528 elements ?Two level splitting : 2328:1656 elements ?Three level splitting: 8472:5112 elements Note: red refers to the active elements Example: Hole Drilling Accuracy Comparison Without remeshing With 1 level remeshing a b c cutter Example: Hole Drilling With 2 levels remeshing With 3 levels remeshing c Significant improvement of accuracy with adaptive remeshing cutter Example: Pocket Cutting Cuts in the Lower Surface Cuts in the Upper Surface More Cuts in the Upper Surface First pocket cut … Second pocket cut Springback after Release Pocket Cutting Frame Cutting Frame Cutting Sale Points: ? Practical tool to simulate realworld machining processes. ? CAD generated NC files are used to determine the cutter geometry and path. ? Convenient residual stress import mechanism is provided. ? Automated NC data interface is provided to determine elementcutter intersection. ? Local adaptive remeshing is used to improve fidelity of cut part. ? This tool can be readily used to simulate plex realworld machining problems and provide data on resulting stress distributions and distortions.
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