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自動(dòng)化立體回轉(zhuǎn)庫(kù)結(jié)構(gòu)設(shè)計(jì)-資料下載頁(yè)

2025-06-29 05:10本頁(yè)面
  

【正文】 orage module. Sensors are included to help determine the exact locations of the carts on the aisles and rows. The row carts are controlled by the application software via the aisle carts. The row carts are preferably powered by storage batteries that recharge when they are docked on the respective aisle carts. Each aisle cart is powered by an electrical power strip that runs along the side of the aisle tracks. Such electrical power strip also provides a connection of the aisle carts to the puter system. Row carts move perpendicular to the direction of the aisle carts onrow tracks. In one embodiment of the present invention, row tracks were placed on opposite sides of the aisles and were long enough to store four pallets, e. g., in four positions. The depth of rows is determined by the number ofsame palletsthat are being supplied to the module. For example, if the normal inventory of a particular product in the system is normally only three units, then each row should be designed or stocked no deeper that three pallets. If there are large numbers of a particular product, a logistical advantage can be realized by distributing the product inventory throughout the module system. More carts can be used at the same time to move such product inand out of the module. In cases where there are fifty to one hundred pallets of the same product in a module, four palletdeep rows made for good distribution of the product. Accessibility is thereby improved. A particular location along a row is aposition. Positions must be loaded in sequence, e. g., starting with the position furthest from the aisle. Each position is filled sequentially until the whole row is full. Such physical arrangement makes the position closest to the aisle the last to be loaded and the first that must be unloaded. A loaded row cart is instructed by the puter system to find a designated position. The lifting device on the row cart retracts, unloading the pallet onto a statictype racking system with rails spaced wide enough apart to allow the row cart to run in between it. The unloaded row cart returns to dock on the aisle cart for a next assignment and battery recharging. An inventory control software system is preferably included to keep track of where the pallets are. Such puter system will know to go to a particular level, aisle, row, and position for the desired pallet. An aisle cart at the proper level in the system is sent to the row in which the desired pallet is located. If other pallets are in the way, the positions must also be sequentially unloaded. That means starting with the position closest to the aisle, and working out away from the aisle. The row cart approaches with its lifting device lowered. Once positioned under the desired pallet, the lifting device is activated and the pallet is lifted off the supports it was stored on. In this scenario, the elevator would function the same as the two elevator system but, have twice as manymovesto make, thus, creating a heavier duty cycle for the single elevator concept. The moves would be the same as for two elevators, the duties just bined into one elevator.附 錄Ⅱ中文翻譯自動(dòng)化倉(cāng)儲(chǔ)系統(tǒng)和方法米切爾,八河(美國(guó))本發(fā)明涉及自動(dòng)存儲(chǔ)和檢索系統(tǒng)(AS / RS)是在自動(dòng)化倉(cāng)儲(chǔ)系統(tǒng)和方法的背景下的發(fā)明領(lǐng)域發(fā)明的,更特別是材料處理和訪問(wèn)存儲(chǔ)在大型多層倉(cāng)庫(kù)的建筑物自動(dòng)化系統(tǒng)托盤材料。先進(jìn)的自動(dòng)倉(cāng)庫(kù)和自動(dòng)存儲(chǔ)檢索系統(tǒng)(描述如/ RS)可降低成本,減少被盜和損壞,因?yàn)楣と松俚枚?,否則類似行動(dòng)可能多很多。Retrotech公司(漁民,紐約州)市場(chǎng)產(chǎn)品是各種自動(dòng)化倉(cāng)儲(chǔ)系統(tǒng)和材料處理機(jī)器人。一個(gè)像這樣的系統(tǒng),ACTIVEZ是物料搬運(yùn)機(jī)械化連續(xù)生產(chǎn)流程自動(dòng)化技術(shù)。未分配負(fù)荷系統(tǒng)內(nèi)的位置,而他們是通過(guò)系統(tǒng)分配一個(gè)動(dòng)態(tài)的路徑,并隨后將使用交通工具的設(shè)計(jì),克服了傳統(tǒng)深線存儲(chǔ)的限制。該技術(shù)最初是在歐洲銷售, Naaraharju在芬蘭Oy公司的商號(hào)是ACTI7M。ACTIVM典型應(yīng)用在包括現(xiàn)有倉(cāng)庫(kù)的附近有其制造來(lái)源,以及包裝和碼垛線,裝卸碼頭,和其他服務(wù)全部到位。但是,Retrotech系統(tǒng)和其他常規(guī)方法比較起來(lái),變得非常的低效率才能達(dá)到設(shè)計(jì)能力。用戶不能立即使用,而不必通過(guò)“他人”去挖掘它每一個(gè)托盤和任何產(chǎn)品。像Retrotech系統(tǒng),系統(tǒng)有車“苦練在一起能不斷前進(jìn)”。只有在一組是在同一時(shí)間做任何有益的工作。美國(guó)專利4732524,由雪峰蘇敏芬發(fā)行3月22,1988,描述了一些在Retrotech系統(tǒng)中的細(xì)節(jié)。本系統(tǒng)的缺點(diǎn)之一包括,carts39。winch電纜拉伸和鼓磨損,這影響了carts39。ability停留在正確的位置。另一個(gè)缺點(diǎn)是,這種系統(tǒng)需要高度的維護(hù)。也正因?yàn)槿魏? RS系統(tǒng)的優(yōu)勢(shì)是能夠處理各種各樣的托盤。一些傳統(tǒng)的系統(tǒng)是非常關(guān)注,特別是可用于貨盤。如果普通和廉價(jià)系統(tǒng)可利用托盤,在托盤的成本可節(jié)省的總額可能超過(guò)20萬(wàn)美元,每年在1萬(wàn)托盤系統(tǒng)。在Retrotech系統(tǒng),托盤可移動(dòng)10到30次,然后才終于運(yùn)出。這種過(guò)度的處理會(huì)造成不必要的損壞產(chǎn)品,并可能改變對(duì)不穩(wěn)定托盤的負(fù)荷。本發(fā)明的一個(gè)目的是提供一個(gè)自動(dòng)化的存儲(chǔ)和檢索系統(tǒng),有效的,具有較高的吞吐量。本發(fā)明的另一個(gè)目的是提供一個(gè)系統(tǒng),它使用最少的勞動(dòng)力。本發(fā)明更長(zhǎng)遠(yuǎn)的目的是進(jìn)一步提供一個(gè)自動(dòng)化的存儲(chǔ)和檢索系統(tǒng),處理盡可能少的投入和產(chǎn)出之間的托盤和他們的負(fù)荷。本發(fā)明進(jìn)一步對(duì)象是提供一個(gè)系統(tǒng),可以控制在100%無(wú)效率損失的能力。簡(jiǎn)單地說(shuō),自動(dòng)化倉(cāng)庫(kù)系統(tǒng)的發(fā)明的體現(xiàn),是包含在一個(gè)倉(cāng)庫(kù)的建筑物內(nèi),至少有一貨運(yùn)電梯。一個(gè)這樣的貨運(yùn)電梯和貨盤軸自動(dòng)接收傳入的材料。叉車的旋轉(zhuǎn)式的附件安裝于電梯可以延長(zhǎng)其裝載叉接觸,引入一個(gè)從傳輸系統(tǒng)標(biāo)準(zhǔn)托盤裝載材料。一旦進(jìn)入裝貨電梯,旋轉(zhuǎn)叉車轉(zhuǎn)身面對(duì)倉(cāng)庫(kù)內(nèi)對(duì)系統(tǒng)內(nèi)各樓層的開口。當(dāng)電梯在到達(dá)指定的水平,延伸出來(lái)的旋轉(zhuǎn)叉車和存款的物質(zhì)和托盤上電梯外的臨時(shí)支持。每層樓有一臺(tái)車,沿鐵路之間的往返臨時(shí)支aisleway為裝貨電梯和卸貨電梯,這體現(xiàn)在一些可能是相同的電梯。當(dāng)兩個(gè)裝載和卸載共同使用電梯,這些電梯的aisleway在兩端。每個(gè)aisleway是相交數(shù)行軌,垂直于aisleway。鐵路手推車或過(guò)道進(jìn)行電池車在它的頂部,可以為運(yùn)行來(lái)回沿鐵軌排車提供動(dòng)力。走道車被定位在一個(gè)指定的行沿aisleway,以及搭載承運(yùn)人或行車然后移動(dòng)關(guān)閉通道車下的designated行的目的攜帶,存放,并拿起托盤上的材料。插槽提供存儲(chǔ)位置沿每一行,從前到后。本發(fā)明的一個(gè)好處是,能讓任何托盤集系統(tǒng)的提供即時(shí)存取。一個(gè)托盤集定義為在任何特定行的總托盤。本發(fā)明的另一個(gè)好處是,一個(gè)AS / RS系統(tǒng),允許提供高密度存儲(chǔ)。每個(gè)模塊可以有不同層面上最小間隙多層次。該模塊中的大部分空間用來(lái)與只開放作為aisleways空間存儲(chǔ)。阿本發(fā)明的另一個(gè)優(yōu)點(diǎn)是,一個(gè)AS / RS系統(tǒng)提供,允許快速存儲(chǔ)和檢索,例如,每到6每6個(gè)層次的系統(tǒng)基礎(chǔ)模塊分鐘托盤動(dòng)作。這大大提高了系統(tǒng)的吞吐量。本發(fā)明的一個(gè)好處是,系統(tǒng)提供具有快速反應(yīng)時(shí)間,運(yùn)動(dòng)訂單。由于所有的托盤都非常方便,一托盤可以檢索和提供很短的時(shí)間內(nèi)到碼頭。本發(fā)明的另一個(gè)優(yōu)點(diǎn)是,一個(gè)AS / RS系統(tǒng)提供了與完全由計(jì)算機(jī)軟件,在系統(tǒng)的所有功能負(fù)責(zé)控制,因此可以很容易地定制,以適應(yīng)甚至獨(dú)特應(yīng)用的需要。這種軟件還允許完整的會(huì)計(jì)和存儲(chǔ)庫(kù)存狀態(tài),這有助于控制成本,提高盈利能力。本發(fā)明的優(yōu)點(diǎn)是,仍有進(jìn)一步的AS / RS系統(tǒng)提供可靠的組件,它使用簡(jiǎn)單,維護(hù)成本,以幫助保持下來(lái),需要較少的人員來(lái)履行維護(hù)職責(zé)。這個(gè)系統(tǒng)允許完全控制存貨防止損壞,未發(fā)布產(chǎn)品早日發(fā)貨,防止誤出貨量和偷盜。完整的統(tǒng)計(jì)庫(kù)存狀態(tài)有助于控制成本,提高盈利能力。不斷優(yōu)化的托盤需要重新安排和控制,系統(tǒng)的本質(zhì)總是優(yōu)化。在一般情況下,本發(fā)明的體現(xiàn)在產(chǎn)品是托盤,可隨時(shí)通過(guò)提出一個(gè)可加載模塊電梯水平的自動(dòng)存儲(chǔ)和檢索系統(tǒng)模塊。一個(gè)標(biāo)準(zhǔn)的食品制造商協(xié)會(huì)(GMA)的托盤中使用的特定應(yīng)用程序,該系統(tǒng)可以很容易地為一個(gè)特定規(guī)模的另一個(gè)托盤設(shè)計(jì)模塊。該托盤是在電梯里載入一個(gè)FLA的手段電梯內(nèi),擴(kuò)展出了電梯,檢索,從供應(yīng)輸送機(jī)裝入托盤,然后返回的電梯托盤上。有的電梯,托盤輸送垂直(上下)到理想水平。模塊存儲(chǔ)系統(tǒng)設(shè)計(jì)的六個(gè)級(jí)別已經(jīng)說(shuō)明此處。本發(fā)明的替代制度的體現(xiàn)在可以有少至2層水平,最多有8個(gè)或更多層次。當(dāng)一個(gè)托盤理想水平時(shí),它的電梯會(huì)自動(dòng)停止在適當(dāng)?shù)奈恢谩T陔娞蒉I廂的FLA的旋轉(zhuǎn)對(duì)內(nèi)部的存儲(chǔ)模塊,由FLA的托盤進(jìn)行擴(kuò)展剛剛超過(guò)了托盤一樣寬的間距支持。FLA的叉子設(shè)置足夠接近在一起,可以使他們有托盤之間的橫向支持。外面的托盤邊緣底部是不斷升到略高于托盤叉支持,以便擴(kuò)展托盤負(fù)荷。合適的位置上,在電梯升降機(jī)構(gòu)降低到托盤支持卸載的FLA。然后可以在FLA收回后回到電梯。電梯負(fù)荷,然后返回到供應(yīng)的水平,以便未來(lái)在其下一次拿起托盤。由于電梯是各級(jí)之間移動(dòng),F(xiàn)LA的同時(shí)能為支點(diǎn),從外面取貨。回到以前所在的托盤卸下,車走過(guò)行之間的過(guò)道使托盤車移動(dòng)到頂級(jí)水平進(jìn)行支持該是休息的托盤,準(zhǔn)確地在托盤上停止。這種起重設(shè)備是包含在該行車,和一個(gè)螺旋式千斤頂設(shè)備連接到一個(gè)已經(jīng)提供了良好效果的旋轉(zhuǎn)式升降機(jī)。這種結(jié)構(gòu)升降機(jī),可以降低下面的托盤。本發(fā)明可以采用液壓或步進(jìn)電機(jī)替代起重用電動(dòng)機(jī)。一旦托盤負(fù)荷已經(jīng)升空,托盤運(yùn)輸?shù)闹С志涂梢耘跑?,沿著過(guò)道其負(fù)載到任何指定的行車,車的驅(qū)動(dòng)裝置在過(guò)道。該行車,然后就前往選定的行。該行車選定的是由軟件在計(jì)算機(jī)系統(tǒng)控制整個(gè)存儲(chǔ)模塊。傳感器是包括以幫助確定在過(guò)道和行車的確切位置。該行控制的車是通過(guò)走道車應(yīng)用軟件。該行最好的動(dòng)力車是充電的,在各自的通道車??啃铍姵?。每個(gè)通道車有一電力地帶,
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