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從優(yōu)化生產(chǎn)中的物流活動提高生產(chǎn)體系(更新版)

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【正文】 Markets 設(shè)立超市需注意的幾點:,Have an overflow spot and a means to monitor. 設(shè)立庫存限制和監(jiān)控方法 Try to reserve spaces for future parts. 提前考慮,為以后的部件留出儲存空間 Preferably, do not store the same part in more than one location. 同一部件最好儲存在一個區(qū)域 Make sure aisle ways can accommodate forklifts. 保證過道可容納或通行搬運工具.,?,Determine customer demand確定客戶需求,Takt time is a reference number that gives you a sense for the pace at which each process needs to be producing. TAKT 節(jié)拍時間為了解并調(diào)整各個工序的生產(chǎn)速度提供參考依據(jù) To calculate takt time, divide the available time by the customer demand. 用可利用的生產(chǎn)時間除以客戶需求量, 即為節(jié)拍時間.,?,For our plant對我們公司來說:,One shift is nine hours there is one 60minute lunch 9小時一個班次,其中有1個小時的就餐休息時間 Worktime 工作時間 8Hrs. X 60min/hr = 480 minutes 8小時 X 60 = 480分鐘 480 minutes per shift There is 28,800 seconds per shift 480分鐘每個班次,即28,800秒每個班次,?,Customer demand客戶需求,The customer needs 2,000 pairs each day. 客戶每天需要2,000足鞋 We work one shift each day in Assembly, 6 days per week. 制造車間每天一個班次,每周工作6天 Customer demand is 客戶的需求是: 2,000 Pairs / 28,800 sec 2,000足 / 28,800秒 or 1 PAIR every 14.4 seconds 或每14.4秒需要產(chǎn)一足鞋,?,Market setups and locations 供應(yīng)超市準(zhǔn)備和位置選定,Locate space within the plant that can be used as a market(s). 選定公司可作為超市的位置 Minimize the number of markets. If may be necessary to start with several small ones, later to combine into one. 盡量減少超市的數(shù)量,若有必要可先設(shè)立幾個小的超市,以后再合并成大的超市.,?,Manpower and equipment needed 人員和設(shè)備要求,Parts are delivered to the line by Material Handlers using handcarts. 搬運人員用手推車將部件運到生產(chǎn)線 The Material Handler has a designated route that covers all the stations he (or she) is responsible for. 搬運人員按照指定的運輸路線負(fù)責(zé)自己的工作區(qū)域 He delivers all parts needed on that delivery cycle, retrieves all empty containers 搬運人員必須循環(huán)搬運所需部件,并取回空的部件箱,?,Training 培訓(xùn),The people who are affected by the new system need to understand why the company has implemented the program. 新體系所涉及到的人員需要懂得為什么公司實施此體系 Those who are to support it must understand how it works. 支持新體系的人員需懂得體系是怎樣運作的 All people must receive adequate training in order for the system to be both robust and successful. 所有相關(guān)人員需接受培訓(xùn)以保證新體系的運作效率和成功。00:05:3300:05:3300:05Tuesday, October 22, 2024 安全在于心細(xì),事故出在麻痹。事件和決定,這些機緣、事件和決定在它們實現(xiàn)的當(dāng)時是取決于我們的意志的。2024年10月22日上午12時5分24.10.2224.10.22 精益求精,追求卓越,因為相
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