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【正文】 ce to confirm life of sharpening is the higher of the blanking, punched hole or punched parts. Because all finished parts had been blanked ,so it is especially for the pound dies. Therefore, the analyse of burr and measurement is especially important when do them as enterprise standardization or checked with the height of punching part.The initial error usually is the minimal through the whole life of die. Its magnitude depend on the accuracy of manufacture, quality, measure of the punching part, thickness of panel, magnitude of gap and degree of homogeneity. The accuracy of manufacture depend on the manufacture process. For the 1 mm thicked pound punching part made in medium steel, the experimental result and productive practice all prove that the burr of dies which produced by spark cutting are higher 25%~~30% than produced by grinder ,NC or CNC. The reason is that not only the latter have more exact machining accuracy but also the value of roughness Ra is less one order than the formmer, it can be reached . Therefore, the die’s initial blanked accuracy depends on the accuracy of manufacture, quality and so on. The normal error of the punch die is the practicable error when the fist cutter grinding and the last cutter grinding before the die produce the last qualified product. As the increase of cutter grinding, caused the measure the nature wear of the dies are gradual increasing, the error of punching part increase also, so the parts are blew proof. And the die will be unused. The hole on the part and inner because the measure of wear will be small and small gradually, and its outside form will be lager in the same reason. Therefore, the hole and inner form in the part will be made mould according to oneway positive deviation or nearly equal to the limit max measure. In like manner, the punching part’s appearance will be made mould according to oneway negative deviation or nearly equal to limit mini measure. For this will be broaden the normal error, and the cutter grinding times will be increased, the life will be long. The limit error in punching parts are the max dimension error which practicable allowed in the parts with limit error. This kind of parts usually are the last qualified products before the die discard.For the all classes of dies, if we analyse the fluctuate, tendency of increase and decrease and law which appeared in the die’s whole life, we will find that the master of the error are changeless。39。但其準(zhǔn)確性的沖壓零件的尺寸和位置精度線性幾乎取決于沖裁下料精度。其大小主要取決于沖模的制造精度與質(zhì)量及沖件尺寸、料厚以及間隙值大小與均勻度。///////沖件上孔與內(nèi)形因凸模磨損尺寸會逐漸變??;其外形落料尺寸會因凹模磨損而逐漸增大。固定誤差新沖模在指定的沖壓設(shè)備上投入使用至失效報廢的整個(總)壽命過程中,其合格沖件誤差的主導(dǎo)部分固定不變即所謂固定誤差。一旦選定間隙就確定了沖件的平面尺寸的固定誤差的主體;沖件結(jié)構(gòu)剛度及立體形狀則影響其形位精度。復(fù)合模中,多工位連續(xù)式復(fù)合模由于沖件連續(xù)重復(fù)定位加上制模誤差較大,故其沖件的固定誤差比單工位復(fù)合沖裁模要 大1~2級。~177。所以,用該工藝制造的沖模,無論尺寸精度、工作零件表面粗糙度,都能滿足沖模,尤其各種復(fù)合模的要求,比電加工工藝制造的沖模高一個檔次。雖然這種變形量依沖壓力的大小變化且具有明顯的方向性,但就沖壓件,主要是對具有體積沖壓性質(zhì)的壓印、壓花、校平、壓凸、起波、沖擠、鐓形、翻邊、鐓粗、打扁、變薄拉深等工藝作業(yè)沖制成形的沖件,對其沖壓方面的尺寸精度有重大影響。故沖裁作業(yè),包括常用的沖孔、切口、切邊等,對于每種板料沖壓件都是必要的。個別也能達(dá)到177。但其加工表面約厚>~,硬度可高達(dá)HRC67~70,有顯微裂紋
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