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e, discontinuous chips of uneven thickness are produced, and the resultant surface is poor. This situation is particularly noticeable when machining very ductile materials such as copper and aluminum. (3) The stability of the machine tool. Under some binations of cutting conditions。was off the shelf39。 it must be strong, tough, hard, and wear resistant. The tool s geometry characterized by planes and angles, must be correct for each cutting operation. Cutting speed is the rate at which the work surface passes by the cutting edge. It may be expressed in feet per minute. For efficient machining the cutting speed must be of a magnitude appropriate to the particular worktool bination. In general, the harder the work material, the slower the speed. Feed is the rate at which the cutting tool advances into the workpiece. Where the workpiece or the tool rotates, feed is measured in inches per revolution. When the tool or the work reciprocates, feed is measured in inches per stroke, Generally, feed varies inversely with cutting speed for otherwise similar conditions. The depth of cut, measured inches is the distance the tool is set into the work. It is the width of the chip in turning or the thickness of the chip in a rectilinear cut. In roughing operations, the depth of cut can be larger than for finishing operations. The Effect of Changes in Cutting Parameters on Cutting Temperatures In metal cutting operations heat is generated in the primary and secondary deformation zones and these results in a plex temperature distribution throughout the tool, workpiece and chip. A typical set of isotherms is shown in figure where it can be seen that, as could be expected, there is a very large temperature gradient throughout the width of the chip as the workpiece material is sheared in primary deformation and there is a further large temperature in the chip adjacent to the face as the chip is sheared in secondary deformation. This leads to a maximum cutting temperature a short distance up the face from the cutting edge and a small distance into the chip. Since virtually all the work done in metal cutting is converted into heat, it could be expected that factors which increase the power consumed per unit volume of metal removed will increase the cutting temperature. Thus an increase in the rake angle, all other parameters remaining constant, will reduce the power per unit volume of metal removed and the cutting temperatures will reduce. When considering increase in unreformed chip thickness and cutting speed the situation is more plex. An increase in undeformed chip thickness tends to be a scale effect where the amounts of heat which pass to the workpiece, the tool and chip remain in fixed proportions and the changes in cutting temperature tend to be small. Increase in cutting speed。 2. it provides relative motion between the workpiece and the cutting tool。外文資料翻譯 系 別 中德機電學(xué)院 .專 業(yè) 模具設(shè)計與制造.班 級 模具0902班 .姓 名 桑同筍 .學(xué) 號 100091460 .指導(dǎo)教師 戴老師 .2012年 4 月無錫科技職業(yè)學(xué)院畢業(yè)設(shè)計(論文)外文資料翻譯1Basic Machining Operations and Cutting TechnologyBasic Machining Operations Machine tools have evolved from the early footpowered lathes of the Egyptians and John Wilkinson39。 3. it provides a range of feeds and speeds usually ranging from 4 to 32 choices in each case. Speed and Feeds in Machining Speeds, feeds, and depth of cut are the three major variables for economical machining. Other variables are the work and tool materials, coolant and geometry of the cutting tool. The rate of metal removal and power required for machining depend upon these variables. The depth of cut, feed, and cutting speed are machine settings that must be established in any metalcutting operation. They all affect the forces, the power, and the rate of metal removal. They can be defined by paring them to the needle and record of a phonograph. The cutting speed (V) is represented by the velocity of the record surface relative to the needle in the tone arm at any instant. Feed is represented by the advance of the needle radially inward per revolution, or is the difference in position between two adjacent grooves. The depth of cut is the penetration of the needle into the record or the depth of the grooves. Turning on Lathe Centers The basic operations performed on an engine lathe are illustrated. Those operations performed on external surfaces with a single point cutting tool are called turning. Except for drilling, reaming, and lapping, the operations on internal surfaces are also performed by a single point cutting tool. All machining operations, including turning and boring, can be classified as roughing, finishing, or semifinishing. The objective of a roughing operation is to remove the bulk of the material as rapidly and as efficiently as possible, while leaving a small amount of material on the workpiece for the finishing operation. Finishing operations are performed to obtain the final size, shape, and surface finish on the workpiece. Sometimes a semifinishing operation will precede the finishing operation to leave a small predetermined and uniform amount of stock on the workpiece to be removed by the finishing operation. Generally, longer workpieces are turned while supported on one or two lathe centers. Cone shaped holes, called center holes, which fit the lathe centers are drilled in the ends of the workpieceusually along the axis of the cylindrical part. The end of the workpiece adjacent to the tailstock is always supported by a tailstock center, while the end near the headstock may be supported by a headstock center or held in a chuck. The headstock end of the workpiece may be held in a fourjaw chuck, or in a type chuck. This method holds the workpiece firmly and transfers the power to the workpiece smoothly。 however, reduce the amount of heat which passes into the workpiece and this increase the temperature rise