ace公司的tpm培訓(xùn)資料-文庫吧在線文庫
【正文】 ACE Manufacturing Qualifying Level 2 程序驗(yàn)證 全面性生產(chǎn) 維護(hù) 質(zhì)量診斷程序 圖表 根本原因 修正行動(dòng) 減少生產(chǎn) 準(zhǔn)備 標(biāo)準(zhǔn)化 作業(yè) 防誤措施 市場(chǎng)反饋 分析 6S 質(zhì)量診斷 行動(dòng) 全面生產(chǎn)性維護(hù) ACE 生產(chǎn)部門合格水平 3 Total Productive Maintenance is an equipment management strategy that improves equipment efficiency. 全面生產(chǎn)性維護(hù)是一種設(shè)備管理策略以提高設(shè)備效率?！? 6 Hidden Defects 隱藏的問題 Failures 故障 Wear, play, slackness, leakage, dust, dirt, corrosion, deformation, adherence of raw materials,surface damage, cracking, overheating, vibration, noise, and other abnormalities. 磨損、松馳、泄露、灰塵、污垢、腐蝕變形、原材料粘黏、表面磨損、裂縫、過熱、震動(dòng)、噪音及其它不正常現(xiàn)象?；蛉魏螌?duì)你的部門重要的機(jī)器。 ACTION ITEM 1: Assess All Equipment (cont.) 行動(dòng)內(nèi)容 1：評(píng)估所有設(shè)備（待續(xù)） 20 ACTION ITEM 2: Write MachineSpecific Lockout Procedures Lockout procedures must be written and implemented for each machine ? General procedures are in effect for Sullair ? Procedures need to be written jointly with facilities maintenance 21 行動(dòng)內(nèi)容 2: 將 特殊鎖定程序?qū)懺跈C(jī)器上 鎖 定程序必須寫在每臺(tái) 機(jī)器上并予以執(zhí)行 ? 一 般程序適用于壽力公司 ? 程序 必須與設(shè)備維護(hù) 共同寫下來 22 ACTION ITEM 3/4: Operator Walkaround and PM Schedule on 100% A/B ? Operator PM defined for 100% of Category A and B machines – A book or sheet exists which defines the daily/weekly/monthly Operator PM tasks – Include safety equipment operation (guards, limit switches, etc.) in Operator PM. ? Operator PM conducted faithfully (1 month prior to audit) on all Equipment for which it is defined. Rev: B Revision Date: 3/ 25/98 Operator Preventive Maintenance Service Card Machine: Okuma LC30, 4 Axis, BT 3054 Daily PM Tasks 1. Check running sight. 2. Check and fill Waylube: Vactra 2. 3. Check tramp oil and scrounger. Empty tramp oil if required. 4. Check and fill coolant: PML 9333. Weekly PM Tasks: Do Daily tasks and the following: 1. Check and fill spindle lube: DTE 24. 2. Check and fill air lubricator: DTE 24. (Shut off and drain air to fill) 3. Check motor fan filter (Change if necessary): Cat. 030058. 4. Check and fill hydraulic tank: DTE 24. 5. Check roll filter (Change if needed): Cat. 027793. Monthly PM Tasks: Do all tasks on this sheet. 1. Grease chuck fittings, 1 shot. 2. Grease 1 fitting, 2 shots, both turrets. 3. Clean air filter. 4. Change air filter: Cat. 021183. 23 行動(dòng)內(nèi)容 3/4: 操作員巡查和 所有 A/B類設(shè)備的 PM進(jìn)度表 ? 操作員 PM定義為所有 A、 B類機(jī)器 – 應(yīng)有寫明了操作員每日 /周 /月的 PM任務(wù)的書或表 – 包括安全設(shè)備（防護(hù)裝置、限定電閘等） ? 操作員嚴(yán)格地按要求對(duì)所有設(shè)備進(jìn)行生產(chǎn)性維護(hù)（ 在審查前一個(gè)月 ） Rev: B Revision Date: 3/ 25/98 Operator Preventive Maintenance Service Card Machine: Okuma LC30, 4 Axis, BT 3054 Daily PM Tasks 1. Check running sight. 2. Check and fill Waylube: Vactra 2. 3. Check tramp oil and scrounger. Empty tramp oil if required. 4. Check and fill coolant: PML 9333. Weekly PM Tasks: Do Daily tasks and the following: 1. Check and fill spindle lube: DTE 24. 2. Check and fill air lubricator: DTE 24. (Shut off and drain air to fill) 3. Check motor fan filter (Change if necessary): Cat. 030058. 4. Check and fill hydraulic tank: DTE 24. 5. Check roll filter (Change if needed): Cat. 027793. Monthly PM Tasks: Do all tasks on this sheet. 1. Grease chuck fittings, 1 shot. 2. Grease 1 fitting, 2 shots, both turrets. 3. Clean air filter. 4. Change air filter:
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