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6sigma綠帶介紹(存儲版)

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【正文】 Achievable Goal ? N Y ? What is different with 6 ? Traditional Quality 6? ◎ Central Organized ◎ Not Formal Structure for Tool Application ◎ Lack of Support in using Tools ◎ Lack of Structured Training ◎ Inspect Quality in (Focus on “ Y” ) ◎ Black Belt Report Directly Into Function ◎ Structured Use of Statistical Tools to Aid Problem Solving ◎ DataBased Decisions ◎ Structured Training in Applied Statistics ◎ Control Process Input (X’ s) ? 6 ? Organization ? 6 ? Organization ◎ Executive Project Selection and Support ◎ 6?Technical Lead 6? Coach Project BB ◎ 6? Project Team Lead ◎ 6? Project Team Member ◎ All staffs (6? overview) Champion Master Black Belt (MBB) Black Belt (BB) Green Belt (GB) White Belt (WB) ? 3. 6 ? Methodology ? 5 Stage of DMADV and New Tools Design For Six Sigma (DFSS) Black Belt ? 5 Stage of DMAIC methodology Green Belt . DMAIC Methodology 5 Stages DMAIC Methodology and Statistical Tools ? Phase: Define ? Steps。三個圓圈的策略讓 GE公司找到焦點,不再是集團 (似乎什麼都做 )。 ? CTQ Tree, Process Map, Performance Index ? M2 Assess Measurement System。 ? Regression, Hypothesis Test, ANVOA, MultiVari Analysis ? A1 Set Up Improvement Goal ? In M3 the current product capabilities were defined. ? Step A1 provides the tools to define performance objectives. ? The purpose is to set objective to establish a balance between improving customer satisfaction and available resources. ? A1 step covers following topics: – Establish performance goals – Assess shortterm and longterm sigma in terms of measurement benefits (decrease in COPQ, increase in revenue) – Determine improvement direction by the gap analysis between goal and current level ? Paths to Performance Goals Performance Goals Process Improvement (Entitlement) Process Change (Breakthrough) Baseline Process Measurement ? Benchmarking Why Benchmark (1)? Innovation Continuous Improvement Breakthrough Improvement Continuous Improvement Time Performance ? Benchmarking Why Benchmark (2)? ? Develop and Improvement Strategic Goals ? Establish actionable objectives ? Provide sense of urgency ? Encourage breakthrough thinking ? Create a better understanding of your industry ? A2 Identify Potential Causes ? Finding main independent variables, and making the list Y = f (X) ? Object Make list of potential independent variables for changing improving Y value methods ? Brainstorming ◎ Cause Effect Diagram ? Multivoting ◎ Logic Tree ? Cause Effect Diagram P e r s o n n e lM a c h i n e sM a t e r i a l sM e t h o d sM e a s u r e m e n t sE n v i r o n m e n tC a u s e a n d E f f e c t D i a g r a mVariation in measurement System ? A3 Verify Potential Causes ? Overview ? In step A3, setting a possible priority as to their importance to the potential variables (X’ s) identified in step A2 ? Purpose ? General a list of important factors (vital few) from the potential variables. Y = f [(x1,x2,x3) (x4,x5,… .,xn)] Vital Few Trivial Many ? Pareto Analysis Rot tenBr ui sedUnder si zedOt her s2 3 5 1 0 0 8 7 1 95 3 . 3 2 2 . 7 1 9 . 7 4 . 3 5 3 . 3 7 6 . 0 9 5 . 7 1 0 0 . 005 01 0 01 5 02 0 02 5 03 0 03 5 04 0 04 5 002 04 06 08 01 0 0D e f e c tC o u n tP e r c e n tC u m %PercentCountP a r e t o C h a r t f o r C A T E G O R I E S? Correlation Analysis ? A statistical analysis to investigate / measurement of association between two variables (X, Y) is called analysis. ? Correlation tells you the trend of Y when X value increase/decrease. ? Correlation Analysis using Scatter Diagram Analysis. ? Correlation coefficient indicates closeness of a relationship between X and Y. ? Regression Analysis (1) Y = f (x1, x2, x3,… ) Status and characteristics of a process Modeling Mathematical equation X Y ? Regression Analysis (2) ? Types of Regression Model ? Simple linear regression ? Multiple linear regression ? Nonlinear regression Y = f(X) Y: dependent variable X: independent variable ? Types of Hypothesis Test Types of Data Discrete Data Continuous Data Mean Test ◎ t –Test ◎ ANOVA Variance Test ◎ F –Test ◎ Chi Square . DMAIC Methodology 5 Stages DMAIC Methodology and Statistical Tools ? Phase: Improve ? Steps。 ? Control System, Six Sigma Audit ? 4. 結(jié)語 (1) ? 6 ?是一以統(tǒng)計為基礎(chǔ)之品質(zhì) 系統(tǒng) , 目的在使企業(yè)或組織的產(chǎn)品 /服務(wù)品質(zhì)達到近於完美的境界 .盡量減少決策過程中的 “ 人為因素 ” (Human Element).成功取決於 一致性(Consistency)Vision, Business Strategy, Specify
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