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三速變速箱設(shè)計(jì)畢業(yè)設(shè)計(jì)(存儲版)

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【正文】 于克服了設(shè)計(jì)中的許多問題,順利完成了設(shè)計(jì)任務(wù)。安裝尺寸:變速箱箱體底面的長與寬、間距及其通孔直徑、外伸軸端的直徑、配合長度及中心高等。布置視圖時(shí)應(yīng)注意:a、整個(gè)圖面應(yīng)勻稱美觀,并在右下方預(yù)留變速箱技術(shù)特性表、技術(shù)要求、標(biāo)題欄和零件明細(xì)表的位置。二、變速器的箱體和附件(一)箱體:用來支持旋轉(zhuǎn)軸和軸上零件,并為軸上傳動(dòng)零件提供封閉工作空間,防止外界灰砂侵入和潤滑逸出,并起油箱作用,保證傳動(dòng)零件嚙合過程良好的潤滑。 彈簧和剛球:彈簧和剛球是通過剛球卡在齒條軸的孔中實(shí)現(xiàn)定位的,只有定了位才能保證每對齒輪很好的嚙合。由此可得(四)軸承壽命計(jì)算因;故校核左軸承的壽命;二、7204C型的校核查資料【3】,由資料【1】200頁表88地 =(軸承所受載荷平穩(wěn))(一)計(jì)算派生軸向力、由201頁表89查得7000C型軸承的派生軸向力為:S=,則可求得左、右軸承的派生軸向力分別為:(二)計(jì)算軸承的軸向載荷因?yàn)? 并由圖61分析知,右軸承被壓緊,而左軸承被放松。畫轉(zhuǎn)矩圖(g)。參【1】附表68計(jì)算故安全。對于零件上的分布載荷或轉(zhuǎn)矩當(dāng)作集中力作用于軸上零件的寬度中點(diǎn)。齒輪的圓周力:由資料【1】57頁公式(31)齒輪的徑向力:由資料【1】57頁公式(31) (3)計(jì)算作用軸上的支反力垂直平面內(nèi)支反力,;水平面內(nèi)支反力,;(4)計(jì)算軸的彎矩,并畫彎、轉(zhuǎn)矩圖(如圖3所示)分別作水平出面和垂直面上的彎矩圖(e)(f),并按 進(jìn)行合成。( 圖2)二、軸Ⅱ的設(shè)計(jì)(一)選擇軸的材料初選45號鋼,經(jīng)正火處理,其機(jī)械性能由資料【1】131頁表61查得,查141頁表64得,[]=55MPa(二)初計(jì)算軸徑選C=110, 考慮到軸上鍵槽影響,將其直徑擴(kuò)大4%~5%,選為25mm又考慮到使用時(shí)間長的因素將直徑定為30mm,初選6006C型滾動(dòng)軸承,其尺寸。對于零件上的分布載荷或轉(zhuǎn)矩當(dāng)作集中力作用于軸上零件的寬度中點(diǎn)。用式(316)計(jì)算d1時(shí),因電動(dòng)機(jī)驅(qū)動(dòng),工作載荷平穩(wěn)查表31得KA=取Kv=,軸的剛性較小,取KB=、Ka=、則K=KAⅹKBⅹKa=1ⅹⅹⅹ=。063 參【1】圖315, 得, 計(jì)算彎曲應(yīng)力故安全。(三)初步確定齒輪的基本參數(shù)和主要尺寸選擇齒輪類型根據(jù)齒輪傳動(dòng)的工作條件(中速,中載)可選用直齒圓柱齒輪傳動(dòng)。選擇齒輪精度等級按估計(jì)的圓周速度,由【1】表35初步選用8級。m將以上計(jì)算的運(yùn)動(dòng)和動(dòng)力參數(shù)列表 軸名參數(shù)電動(dòng)機(jī)軸軸Ⅱ軸轉(zhuǎn)速n()960640250370560功率P(kw)3扭矩T(Nm)傳動(dòng)比第二節(jié) V帶傳動(dòng)設(shè)計(jì)一、確定設(shè)計(jì)功率PcPc=KAP,取KA=【1】表56Pc==二、初選帶的型號根據(jù)帶傳動(dòng)的設(shè)計(jì)功率Pc及小帶輪轉(zhuǎn)速 n1,`參【1】圖57,初選帶的型號為A帶三、確定帶輪基準(zhǔn)直徑dd1﹑dd2參【1】表57,選小帶輪的dd1=100㎜,dd2=imⅠ軸 T=9550在設(shè)計(jì)的過程中,指導(dǎo)老師姚志平老師給予我們精心的指導(dǎo),熱心解答我們提出的種種問題,使我們的設(shè)計(jì)順利進(jìn)行。涉密論文按學(xué)校規(guī)定處理。對本研究提供過幫助和做出過貢獻(xiàn)的個(gè)人或集體,均已在文中作了明確的說明并表示了謝意。畢業(yè)設(shè)計(jì)(論文)說明書摘 要變速箱是改變機(jī)床主運(yùn)動(dòng)速度的機(jī)構(gòu)。盡我所知,除文中特別加以標(biāo)注和致謝的地方外,不包含其他人或組織已經(jīng)發(fā)表或公布過的研究成果,也不包含我為獲得 及其它教育機(jī)構(gòu)的學(xué)位或?qū)W歷而使用過的材料。本人授權(quán)      大學(xué)可以將本學(xué)位論文的全部或部分內(nèi)容編入有關(guān)數(shù)據(jù)庫進(jìn)行檢索,可以采用影印、縮印或掃描等復(fù)制手段保存和匯編本學(xué)位論文。使我們能充分理解各種加工機(jī)械的工作原理和產(chǎn)品的詳細(xì)制造生產(chǎn)過程,從而大大方便了我們的設(shè)計(jì)。=9550==9550=(三)初步確定齒輪的基本參數(shù)和主要尺寸選擇齒輪類型根據(jù)齒輪傳動(dòng)的工作條件(中速,中載)可選用直齒圓柱齒輪傳動(dòng)。主動(dòng)輪轉(zhuǎn)速 n1=640r齒數(shù)比 轉(zhuǎn)矩: T1=圓周速度: ≤4m/s設(shè)計(jì)任務(wù)確定一種能滿足功能要求和設(shè)計(jì)約束的較好的設(shè)計(jì)方案包括:一組基本參數(shù) m﹑z1﹑ z2﹑x1﹑x2主要幾何尺寸d1﹑d2﹑ a等(二)選擇齒輪材料﹑熱處理方式選擇齒輪材料﹑熱處理方式按使用條件,屬于中速、中載、重要性和可靠性一般的齒輪傳動(dòng),可選用軟齒面齒輪,具體選用:小齒輪:45號鋼,調(diào)質(zhì)處理,硬度為230255HBS;大齒輪:45號鋼,正火處理,硬度為190217HBS;確定許用應(yīng)力(1)確定極限應(yīng)力 和 齒面硬度:小齒輪按230HBS,大齒輪按190HBS,參【1】圖316,得=580Mpa =550 Mpa參【1】圖317,得=220Mpa =210 Mpa(2) == 參【1】圖318,參【1】圖319, (3)計(jì)算許用應(yīng)力參【1】表34,取S=1,S=參【1】式311,得 MP MP參【1】由式312,得Y試驗(yàn)齒輪的應(yīng)力修正系數(shù),按國家標(biāo)準(zhǔn)取Y=S為彎曲強(qiáng)度計(jì)算的最小安全系數(shù)。d1= ==m=按表37取標(biāo)準(zhǔn)模數(shù)m=則 a=m=(38+66)=130㎜修改直徑 d1=mz=38=95mm取整為(5~10)計(jì)算變位系數(shù)(1)計(jì)算嚙合角cos= = (2)根據(jù)和= 參【1】圖532得(3)因?yàn)楣拾醋蟛啃本€②分配變位系數(shù)得驗(yàn)算輪齒彎曲強(qiáng)度條件參【1】圖314,得Y=2。由于選用軟齒面齒輪的方案,其齒面強(qiáng)度相對較弱些,故按式(316)式較合理。分別求出垂直面上的支反力和水平面的支反力。參【1】附表68計(jì)算故安全。(2)軸上受力分析嚙合軸傳遞的轉(zhuǎn)矩:該齒輪在軸的中間,且彎扭和矩最大。分別求出垂直面上的支反力和水平面的支反力。A截面處當(dāng)量彎矩為強(qiáng)度校核:考慮鍵槽的影響。分別作水平出面和垂直面上的彎矩圖(e)(f),并按進(jìn)行合成。由此可得右軸承:;由資料【1】表87得:=,查資料【1】表87得:=1,=0。齒條軸:齒條軸通過扇形齒的帶動(dòng)左右移動(dòng),由于拔叉與軸通過銷連接,故拔叉也隨軸左右移動(dòng)了。(二)密封:防止外界的灰塵、水分等侵入軸承,并阻止?jié)櫥瑒┑穆┦?。選擇主視圖作為基本視圖,它將變速箱的工作原理和主要裝配關(guān)系集中反映在一個(gè)基本視圖上。外形尺寸:變速箱的最大長、寬、高外形尺寸表明裝配圖中整體所占空間。通過這次設(shè)計(jì),對四年所學(xué)專業(yè)課程以及基礎(chǔ)課等均有了比較系統(tǒng),全面的認(rèn)識。s rapid development of the market economy, the industrial sector restructuring. Gear of production, and ancillary sales to break the original sectoral boundaries, professional production has developed rapidly. To be marketoriented, according to the laws of the market formed a vehicle with the gear system of the two major industrial gear.Gear for vehicles including cars, motorcycles, farm vehicles, farm machinery, engineering machinery supporting the largescale production of gear. Other metallurgical, construction, petroleum, chemical, mining, power, light industry, textiles, railways, aviation, ships, and other industrial outfits matching gear products, collectively called industrial gear. Gear Works to break the existing sectoral boundaries, crosssectoral and interdepartmental support, and gradually enter the international market. China has formed the backbone Gear Works nearly 200. National Gear annual output of about 25 billion yuan. The annual output of 200 million yuan to 20 billion yuan in 15 enterprises, sold 50 million yuan more than 45 enterprises. China has ascended to the world39。s car industry development. The current lack of good economic performance and low cost of the CVT series of products. Light vehicle transmission products do better : the introduction and assimilation of the Isuzu MSB series, Changchun Gear plant CAS5 series, the love letter Tangshan Gear Limited 5 Y series, Harbin gearbox plant HS5 1613 light vehicle gearbox assembly of the new 1995 National Product Award. Tianjin Automobile Gear Limited production TJ1010 gearbox and TJ7130UQ five stall speed drive axle 19 98 through the identification. Qijiang GEAR FACTORY production S690 gearbox assembly is heavy domestic automobile gearbox new products, 1998 was the Department of Mechanical Technology Third progress. Datong Gear Corporation production of heavy vehicle gearbox, in 1995 was Shengyouchanpin. Qijiang GEAR FACTORY production QJ50B gearbox assembly, Shaanxi Automobile Gear production plants JS180 series of mechanical gearbox, in 1998 through the identification of new products. In the industrial gear products, China39。齒輪行業(yè)的科研、標(biāo)準(zhǔn)、情報(bào)的歸口工作由機(jī)械科學(xué)研制院分遷鄭州的鄭州機(jī)械研究所承擔(dān)。1995年由中國齒輪專業(yè)協(xié)會(huì)協(xié)助機(jī)械部編制了 甸第一部齒輪行業(yè)九五規(guī)劃。包括齒輪與軸承展覽。問題的關(guān)鍵是缺少專業(yè)化生產(chǎn),沒有規(guī)范的市場競爭。1986年由機(jī)械部與國家技術(shù)監(jiān)督局聯(lián)合投資在鄭州機(jī)械研究所籌建了國家齒輪產(chǎn)品質(zhì)量監(jiān)督檢測中心,開始了國家齒輪產(chǎn)品質(zhì)量的監(jiān)督性抽查。s engine speed range is smaller, and the torque range can not meet the actual needs of the traffic. 2. Vehicle achieve reversing engine crankshaft are usually only one direction to the rotation. Vehicle sometimes needs to be regressive moving, it is often used to set up the gearbox to achieve Reverse reversing moving vehicle. 3. When achieving free clutch engagement, the gearbox can output power. For example, we can guarantee that the driver of the engine flameout when the clutch pedal is released from the driver seat. Gearbox
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