【正文】 12m Round Sling 圓形吊裝帶 R033 2 pc 根 10m Webing Sling扁平吊裝帶 W025 2 pc 根 10m Bow shackle 弓型卸扣 BX35T2 8 pc 個 Bow shackle 弓型卸扣 BX17T1 1/2 8 pc 個 Bow shackle 弓型卸扣 6 pc 個 Bow shackle 弓型卸扣 Chain block 手拉葫蘆 3T3m 3 pc 臺 Chain block 手拉葫蘆 3T6m 3 pc 臺 Chain block 手拉葫蘆 2T3m 3 pc 臺 Screw jack 螺旋千斤頂 16T 2 pc 臺 Screw jack 螺旋千斤頂 5T 1 pc 臺 Site Preparation 現(xiàn)場準(zhǔn)備 Site verification 現(xiàn)場確認(rèn) ? Survey and determine transportation route, verify road bearing capability and road conditions. If the road can not conform to the transportation requirement, the road shall be hardened or widened, which shall be cleaned and restored 設(shè) 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 15 /36 after pletion of construction。 照明、消防及臨時應(yīng)急設(shè)備 ? Fix the lifting route: keep the route unblocked, and identify whether it is necessary to reserve the passageway。 PreLift Review 吊裝前審核 Immediately prior to any Heavy Lifting Activity, a meeting shall be held involving all participants to fulfill the following functions: 在 任何重型 設(shè)備吊裝前，應(yīng)該召集所有的參與者開一次會議，協(xié)商完成以下任務(wù)： Review the procedures, requirements, and details specified in the work plans and drawings。 After an evaluation of safety, economic etc., the integral lifting method can also be taken for large/high equipment, such as ladder, platform assembled to equipment and connected lines. And insulation and painting work can be finished at ground so that it can be lifted into position at one 、經(jīng)濟等綜合評估后，高大工件的吊裝也可采用整體組合吊裝，例如設(shè)備上附設(shè)的梯子、平臺、管線的組裝，以及保溫和油漆等作業(yè)，可在地面完成后一次吊裝就位吊裝工藝流程 Collective rigging shall be considered where equipment delivery, construction schedule and site conditions allowed, to improve productivity. 在設(shè)備運輸，施工進度及現(xiàn)場條件允許的情況下應(yīng)該考慮在同一位置吊裝多臺設(shè)備 ，以提高效率。兩臺吊車同時起吊 將設(shè)備卸下 ； Trial rigging: After confirming each part are connected reliably, main and tailing cranes synchronize to lift the equipment about 200~500mm, hold the height about 5 minutes and check the stability of the crane, reliability of the brake, the weight balance, connection firmness of lifting accessory and so on。 The hook of main crane slowly drops, puts down the equipment slowly and smoothly for adjustment, location and ，將設(shè)備放下。 注意?。? 每次吊車作業(yè)，需取得吊裝作業(yè)許可（見本文件“附件 6 –吊裝作業(yè)許可”） The cranes and truck enter the site one by one .起重機與設(shè)備運輸拖車相繼進 設(shè) 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 19 /36 入施工現(xiàn)場。 Heavy equipment rigging shall ply with equipment delivery schedule to 設(shè) 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 17 /36 minimize site storage and secondary handling. Generally, heavy equipment shall be transported to rigging site and rigged to its position directly. 重型設(shè)備吊裝應(yīng)該和設(shè)備的到貨一致，從而降低現(xiàn)場的儲存和二次倒運。 設(shè) 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 16 /36 ? Wind: crane operation shall cease whenever the wind speed exceeds 10 meters per second, consideration shall be given to the wind speed when lifting materials or equipment that has a large surface area to light weight ratio。 輔助設(shè)施 ? Equipment cleaning of construction area 施工區(qū)域清理。不合格的設(shè)備應(yīng)該被做上標(biāo)示并且撤離現(xiàn)場。 RIGGING ENGINEER A Graduate engineer who is trained and experienced in the methods and the means to evaluate and design transportation and lifting plans 吊裝工程師： 培訓(xùn)過的，在評估和設(shè)計運輸、吊裝方案等方面有經(jīng)驗的大學(xué)畢業(yè)工程師 RIGGING SUPERVISORHave pleted the specified training requirements and demonstrates adequate experience and knowledge in rigging 吊裝主管： 經(jīng) 過專門的培訓(xùn) 且合格，具有 足夠的吊 裝經(jīng)驗和知識 Responsibilities of rigging Crane operator 吊車司機 ? Operator the crane as signalman?s order 按照指揮的指示操作吊車 Qualified Field Rigger (All lifts require one‖ Qualified Field Rigger‖) 合格的現(xiàn)場起重工 （ 所有的吊裝作業(yè)至少需要一名“合格的現(xiàn)場起重工”） ? Assist the operator in moving and setting up the crane 協(xié)助吊車司機移動和放置吊車 ? Verify with the operator that the crane is set up correctly and is at the correct operating radius 與司機一起核查吊車是否正確放置和處于正確的操作半徑。 基于實際工作半徑和吊車配置的吊車 額定 起重量 ? A description of the placement of crane mats, lead men, guy lines, earth fill, or any other item required for safe execution of the lift。吊裝方案的編制應(yīng)遵守 SH/T 35152020 相關(guān)規(guī)定。 設(shè)備或容器是由不含鐵的材料制成，或是易于損壞的 ? Equipment or vessels over 20 tons that inside structures, in inaccessible locations, over operating process equipment or in hazardous areas。 重量小于 5 噸的 ——Below 50 percent of the gross capacity of the crane at the operating radius being used。主工程師可起設(shè)計者 /批準(zhǔn)者或?qū)徍苏?/批準(zhǔn)人的雙重作用。 試吊：在正式吊裝之前，將設(shè)備吊離 支撐一定距離（通常為 100300mm），檢查各部分的運行及受力情況 ? SPREADER BAR – A lift device for balancing the load during lift operation。 Utility Area Train are located at C400, Block F2 of Bayer, SCIP, Caojing, Shanghai. The management pany of this project is TOYO, and the contractor is CNI23. 上海拜耳 MDI 聯(lián)合 裝置 中的 MDA 和 UAT 子裝置位于上?；瘜W(xué)工 業(yè)園區(qū) F2 地塊 C400 區(qū)域內(nèi) 。 PET Project MDI train –MDA Production Unit amp。 重型設(shè)備吊裝 —— 本文件所述的所有的大、中型設(shè)備吊裝，和需要“綠色吊裝檢查單”的小型設(shè)備吊裝范圍內(nèi)的任何運輸、搬運、吊裝作業(yè)等 ? TRIAL RIGGIING – A prelift of load from support (normally 100~300mm above) before formal lifting to check the status of each parts and the force。 Note!!! The designer and checker cannot be the same person. The lead engineer can function in a dual role as designer/approver or checker/approver 注意！ 設(shè)計者和審核者不能是同一人。 ? Lifts that do not require a GREEN LIFT CHECKLIST (See ―Annex 5 ―Green Lift Checklist‖ of this document ) are: 不需要“ 綠色吊裝檢查單 ” (見本文件 ‖附錄 5綠色吊裝檢查單 )的吊裝 ——Less than 5 tons in weight。 ? Equipment and vessels constructed of nonferrous materials, or are otherwise prone to damage during handling。 5 Rigging Preparation 吊裝準(zhǔn)備 Technique Preparation 技術(shù)準(zhǔn)備 LargerSize lifting 大型設(shè)備吊裝 It is need to prepare special lifting method statem