【正文】
igged to its position directly. 重型設(shè)備吊裝應(yīng)該和設(shè)備的到貨一致,從而降低現(xiàn)場的儲存和二次倒運。 立式設(shè)備吊裝:通常 采用兩臺吊車起吊,配合翻轉(zhuǎn)設(shè)備到豎立狀態(tài),然后再由主吊車吊到就位位置 ? Heavy horizontal equipment shall be lift to its location directly by one crane。 注意?。? 每次吊車作業(yè),需取得吊裝作業(yè)許可(見本文件“附件 6 –吊裝作業(yè)許可”) The cranes and truck enter the site one by one .起重機與設(shè)備運輸拖車相繼進 設(shè) 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 19 /36 入施工現(xiàn)場。確認(rèn)吊車能夠安全操作后,正式吊裝:主吊車緩慢起吊,輔助吊車配合,將設(shè)備翻轉(zhuǎn)豎立。 The hook of main crane slowly drops, puts down the equipment slowly and smoothly for adjustment, location and ,將設(shè)備放下。當(dāng)設(shè)備達到豎直 狀態(tài)且主吊車運行良好后,移去輔助吊車吊索具 Main crane lift the equipment to a height slowly, turn and /or adjust the boom to lift the equipment into installation position。兩臺吊車同時起吊 將設(shè)備卸下 ; Trial rigging: After confirming each part are connected reliably, main and tailing cranes synchronize to lift the equipment about 200~500mm, hold the height about 5 minutes and check the stability of the crane, reliability of the brake, the weight balance, connection firmness of lifting accessory and so on。 ? Small equipment can be lift to its location by multiroller, trolley roller, chain block, or winch. 小型設(shè)備吊裝采用多輪小車,倒鏈,卷揚機等 。 After an evaluation of safety, economic etc., the integral lifting method can also be taken for large/high equipment, such as ladder, platform assembled to equipment and connected lines. And insulation and painting work can be finished at ground so that it can be lifted into position at one 、經(jīng)濟等綜合評估后,高大工件的吊裝也可采用整體組合吊裝,例如設(shè)備上附設(shè)的梯子、平臺、管線的組裝,以及保溫和油漆等作業(yè),可在地面完成后一次吊裝就位吊裝工藝流程 Collective rigging shall be considered where equipment delivery, construction schedule and site conditions allowed, to improve productivity. 在設(shè)備運輸,施工進度及現(xiàn)場條件允許的情況下應(yīng)該考慮在同一位置吊裝多臺設(shè)備 ,以提高效率。 完成并簽發(fā)所有合適的檢查表和安全許可證 Check the placement of all banners and barricades that define the safety boundaries of the work area。 PreLift Review 吊裝前審核 Immediately prior to any Heavy Lifting Activity, a meeting shall be held involving all participants to fulfill the following functions: 在 任何重型 設(shè)備吊裝前,應(yīng)該召集所有的參與者開一次會議,協(xié)商完成以下任務(wù): Review the procedures, requirements, and details specified in the work plans and drawings。 coordination of cranes working in close proximity to each other needs particular attention / close monitoring。 照明、消防及臨時應(yīng)急設(shè)備 ? Fix the lifting route: keep the route unblocked, and identify whether it is necessary to reserve the passageway。 熟悉現(xiàn)場條 件和氣候 ? Equipment foundation data and foundation check. .設(shè)備基礎(chǔ)數(shù)據(jù)及基礎(chǔ)檢查 Site preparation work 現(xiàn)場準(zhǔn)備工作 ? Construction work in place to be used by crane setting: the set place of the crane shall be determined considering the lifting of other near equipment to reduce ground preparation work。 Main Tools List 主要工具清單 Description 名稱 Spec. 規(guī)格 Type 型號 Qty. 數(shù)量 Unit 單位 Remark 備注 wirerope 壓制鋼絲繩扣 637+11670 ¢ 56mm6m 2 pc 根 wirerope 壓制鋼絲繩扣 637+11670 ¢ 56mm28m 2 pc 根 wirerope 壓制鋼絲繩扣 637+11670 ¢ 60mm4m 4 pc 根 Round Sling 圓形吊裝帶 R0420 2 pc 根 10m Round Sling 圓形吊裝帶 R048 2 pc 根 12m Round Sling 圓形吊裝帶 R045 2 pc 根 8m Round Sling 圓形吊裝帶 R045 2 pc 根 12m Round Sling 圓形吊裝帶 R033 2 pc 根 10m Webing Sling扁平吊裝帶 W025 2 pc 根 10m Bow shackle 弓型卸扣 BX35T2 8 pc 個 Bow shackle 弓型卸扣 BX17T1 1/2 8 pc 個 Bow shackle 弓型卸扣 6 pc 個 Bow shackle 弓型卸扣 Chain block 手拉葫蘆 3T3m 3 pc 臺 Chain block 手拉葫蘆 3T6m 3 pc 臺 Chain block 手拉葫蘆 2T3m 3 pc 臺 Screw jack 螺旋千斤頂 16T 2 pc 臺 Screw jack 螺旋千斤頂 5T 1 pc 臺 Site Preparation 現(xiàn)場準(zhǔn)備 Site verification 現(xiàn)場確認(rèn) ? Survey and determine transportation route, verify road bearing capability and road conditions. If the road can not conform to the transportation requirement, the road shall be hardened or widened, which shall be cleaned and restored 設(shè) 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 15 /36 after pletion of construction。吊裝機具,索具及材料運往現(xiàn)場應(yīng)該指定存放位置,并由專人進行檢查,接受和保管 Rigging equipment (ropes, slings, shackles, spreader bar, hooks, etc.) shall be visually inspected prior to each major lift。 Equipment Preparation 吊裝機具準(zhǔn)備 Before Exwarehouse of rigging machineries, confirm its technical functionality, if necessary make a disassembly for check. Only the receivable one can be exwarehoused. After exwarehouse, the safety man shall make a mark on it showing the specification, type and used position。 QUALIFIED FIELD RIGGER Have training, Onpost qualification certificate for special operation。 對可能影響吊裝方案的現(xiàn)有裝置結(jié)構(gòu)或設(shè)備的必須 用 “占用”說明 ? A detail written description that adequately description any part of the lift not made clear by the drawing。 詳細(xì)的吊索具連接圖,示出所有卸 扣、吊索和平衡梁的規(guī)格、承載量和配置 ? A description of the configuration of the cranes indicating manufacturer, model 設(shè) 備 吊 裝 方 案 程序編號 : WPMDA0042 版本 : 1 CNI 23 上海拜耳 MDA 項目部 11 /36 number, boom length, boom type ,auxiliary counterweights, parts of load line ,jib, length, type, offset, etc。 吊裝圖 (示例,見本文件“附錄 1典型吊裝平面布置圖) 應(yīng)該詳細(xì), 且 包括以下 內(nèi)容: ? A scale plan view showing the locations of lifting equipment, lifted items and their relationship with any potential obstructions。起重工負(fù)責(zé)填寫綠色吊裝檢查單, 承包商的吊裝主管對所有的 吊裝負(fù)最終責(zé)任 . Responsible personnel for Mediumsize lift shall be: 中型設(shè)備吊裝 責(zé)任人 Designer: Rigging engineer 設(shè)計: 吊裝工程師 Checker: Rigging supervisor 檢查: 吊裝 主管 Reviewer: HSE superintent and Construction superintent 審核: HSE 主管 和施工 主管 Reviewer: Chief engineer on site 審核: 現(xiàn)場總工程師 Approver: Chief engineer on site or site manager 批準(zhǔn): 現(xiàn)場總工程師 或 現(xiàn)場經(jīng)理 Responsible personnel for Largesize lift shall be: 大型設(shè)備吊裝 責(zé)任人 Designer: Rigging engineer 設(shè)計: 吊裝工程師 Checker: Rigging supervisor 檢查: 吊裝 主管 Reviewer: HSE superintent and Construction superintent 審核: HSE 主管和施工主管 Reviewer: Chief engineer on s