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全液壓輪式裝載機(jī)液壓系統(tǒng)項(xiàng)目設(shè)計(jì)方案-免費(fèi)閱讀

  

【正文】 s dynamics will markedly be improved.NOMENCLATURESf flow sourceSei sliding friction force in slide unitR equivalent viscous friction coefficient in slide unitIi mass of slide unit and cylinderh mass of SABP valve spoolCi,C2 hydraulic capacitances of rod chamber and nonrod chamber in cylinder respectivelyC3 spring pliance of SABP valveR]rR2 hydraulic resistances of damping holesR9 hydraulic resistance of orifice of SABP valveSe2 presetting force of spring in SABP valveI4J5 equivalent liquid inertia in pipe linesC^Cg equivalent hydraulic capacitances in pipe lines equivalent hydraulic resistances in pipe linesVj V^ oilcontaining volumes in nonrod chamber and rod chamber respectivelyP,r:, Pi oil pressures in nonrod chamber and rod chamber respectivelyF load acted on slide unitV slide unit velocity* Department of Mechanical Engineering, Dalian of Technology, Dalian. China. IntroductionDuring operation of modular machine tool, the changes of slid unit39。 (4) The internationalization of the domestic market and the increasing degree of foreign panies have entered the Chinese market and participate in petition with the domestic private and cooperative enterprises, individuals, foreignfunded enterprises, such as the rise of stateowned enterprises due to the growing impact. the development trend As the socialist market economy continues to deepen, hydraulic, pneumatic and sealing products in the market supply and demand and there is a greater change, long ago to a shortage of the seller39。 Rubber seal 350 species more than 5,000 specifications have been basically cater to the different types of mainframe products to the general needs, plete sets of equipment for major varieties of matching rate was over 60%, and started a small amount of exports. 1998 pieces of homemade hydraulic output million. sales of about 28 billion (of which about 70% mechanical systems)。80~9039。整個(gè)系統(tǒng)安全可靠、結(jié)構(gòu)緊湊和維修方便。系統(tǒng)采用前后輪驅(qū)動(dòng),空載行走時(shí),采用前輪驅(qū)動(dòng):載重行走時(shí),采用前后輪驅(qū)動(dòng),這樣作業(yè)效率增加,且節(jié)約燃料。彈簧有效圈數(shù) 圈 (520)式中: ——切變模量(); ——彈簧中徑(); ——旋繞比,=; ——彈簧剛度()。按要求的卸荷壓力值,計(jì)算滑閥的最大開(kāi)口量 (518)式中: ——卸荷壓力(),通常取=(~),取=。調(diào)壓桿的有效長(zhǎng)度應(yīng)保證閥芯的位移要求,即 ≥式中:——閥的最大開(kāi)度,其大小見(jiàn)靜態(tài)特性計(jì)算。當(dāng)液壓力小于彈簧力時(shí),閥芯在調(diào)壓彈簧的預(yù)壓縮力作用下處于最下端,由底端螺塞限位,閥處于關(guān)閉狀態(tài);當(dāng)液壓力等于或大于調(diào)壓彈簧力時(shí),閥芯向上運(yùn)動(dòng),上移封油長(zhǎng)度S后閥口開(kāi)啟,進(jìn)口壓力油經(jīng)閥口流回油箱,此時(shí)閥芯處于受力平衡狀態(tài)。 液壓缸零件的連接計(jì)算缸體和缸底的焊縫強(qiáng)度計(jì)算 缸體與缸底用電焊連接時(shí)焊縫應(yīng)力: ≤ (58)式中:——活塞桿推力(),===113982; ——焊接效率,可取=;——焊條材料的抗拉強(qiáng)度(),其材料和缸體的抗拉強(qiáng)度差不多,取=105。液壓缸的儲(chǔ)油量: = (53)== 液壓缸壁厚的計(jì)算 ≥ (54)式中:——試驗(yàn)壓力(),額定壓力≤16, >16,;——缸內(nèi)徑();——缸體材料許用拉應(yīng)力(), 采用無(wú)縫鋼管,=(100~110),取=105。==+=127200 ——傳動(dòng)系統(tǒng)的總效率,取=;——為轉(zhuǎn)向泵(空載)、工作泵(空載)消耗功率總和。則: ===最大行駛速度發(fā)生在運(yùn)輸工況:最大牽引力產(chǎn)生在裝載機(jī)以作業(yè)速度插入料堆時(shí)。(2)主油路進(jìn)油路:轉(zhuǎn)向泵4→液動(dòng)主控制閥32右腔→轉(zhuǎn)向液壓缸54B活塞腔和A活塞桿腔裝載機(jī)向左轉(zhuǎn)彎。 轉(zhuǎn)向機(jī)構(gòu)液壓系統(tǒng)直線行駛方向盤(pán)不轉(zhuǎn)→全液壓轉(zhuǎn)向器31處于中位(圖示位)→液動(dòng)主控制閥32處于中位(圖示位)→轉(zhuǎn)向液壓缸54沒(méi)有液壓油通過(guò)裝載機(jī)直線行駛。回油路:動(dòng)臂液壓缸53活塞腔油→動(dòng)臂舉升多路液動(dòng)換向閥42右腔→過(guò)濾器55→油箱61。(2)、主油路進(jìn)油路:工作泵2→單向閥46→轉(zhuǎn)斗液壓缸多路液動(dòng)換向閥45右腔→轉(zhuǎn)斗液壓缸52活塞桿腔轉(zhuǎn)斗液壓缸52活塞桿縮回。(5)、補(bǔ)油回路制動(dòng)及超速吸空時(shí),低壓油→補(bǔ)油閥13→前輪內(nèi)曲線徑向柱塞馬達(dá)9和后輪內(nèi)曲線徑向柱塞馬達(dá)10。先導(dǎo)泵3→液動(dòng)閥25下位→變量液壓缸24下腔→變量液壓缸24活塞桿伸出→杠桿機(jī)構(gòu)→斜軸式軸向柱塞變量泵5的缸體擺角↑或↓→斜軸式軸向柱塞變量泵5的流量↑或↓。 行走機(jī)構(gòu)液壓系統(tǒng)行走機(jī)構(gòu)液壓系統(tǒng)按其作用分為:主回路、補(bǔ)油和熱交換回路、調(diào)速和換向回路、主泵回零及制動(dòng)回路、補(bǔ)油回路和壓力保護(hù)回路。行走機(jī)構(gòu)能實(shí)現(xiàn)無(wú)級(jí)調(diào)速。安全可靠、機(jī)構(gòu)緊湊、維修方便。;(4)、鉸接兩車(chē)架從最左到最右偏轉(zhuǎn)角所需時(shí)間為3—6。12→調(diào)壓閥11→ 前輪內(nèi)曲線徑向柱塞馬達(dá)9或后輪內(nèi)曲線徑向柱塞馬達(dá)10的殼體→過(guò)濾器60→油箱61。 高速檔(變速閥15圖示位)c、通過(guò)變速閥15,可得兩檔車(chē)速 低速檔(變速閥15左位)(低壓控制油作用) 當(dāng)前輪內(nèi)曲線徑向柱塞馬達(dá)9或后輪內(nèi)曲線徑向柱塞馬達(dá)10為高速工況(即變速閥15為圖示位) 連通閥16左移,即是圖示位工作前后輪的油路連通; 當(dāng)前輪內(nèi)曲線徑向柱塞馬達(dá)9或后輪內(nèi)曲線徑向柱塞馬達(dá)10為高速工況(即變速閥15為左位)→連通閥16右移,左位工作前后輪油路不通。(2)、主油路進(jìn)油路:工作泵2→單向閥46→轉(zhuǎn)斗液壓缸多路液動(dòng)換向閥45左腔→轉(zhuǎn)斗液壓缸52活塞腔轉(zhuǎn)斗液壓缸52活塞桿向外伸出。(2)、主油路進(jìn)油路:工作泵2→節(jié)流閥44→單向閥43→動(dòng)臂舉升多路液動(dòng)換向閥42左腔→動(dòng)臂液壓缸53活塞腔動(dòng)臂液壓缸53舉升。背壓閥39是使液動(dòng)換向閥51具有背壓?;赜吐罚恨D(zhuǎn)向液壓缸54A活塞桿腔和B活塞腔油→液動(dòng)主控制閥32左腔→過(guò)濾器55→油箱61。轉(zhuǎn)向液壓缸54的高壓油→梭閥35→安全閥34→過(guò)濾器55→油箱61。則: ===液壓泵的理論流量:===液壓泵的功率:=== 液壓馬達(dá)的參數(shù)液壓馬達(dá)的排量: (24)式中: ——液壓馬達(dá)的最大轉(zhuǎn)速(),===;——液壓馬達(dá)的機(jī)械效率,取=;——液壓馬達(dá)的進(jìn)出口壓力差(),=251=24=24;——最大牽引力(),采用的是4馬達(dá)驅(qū)動(dòng),則:==19800。 液壓缸的作用能力、作用時(shí)間及儲(chǔ)油量的計(jì)算,當(dāng)向有桿腔供油時(shí),活塞桿向內(nèi)收進(jìn)時(shí)的拉力為: 雙作用液壓缸 (51)式中:——活塞桿直徑(); ——缸內(nèi)徑(); ——工作壓力(); ——液壓缸機(jī)械效率,一般取=。 細(xì)長(zhǎng)>時(shí): (55) 細(xì)長(zhǎng)≤時(shí): (56)式中: ——活塞桿的計(jì)算長(zhǎng)度(),查表得:取兩端鉸接,=930; ——活塞桿橫截面積回轉(zhuǎn)半徑(),===20; ——活塞桿橫截面積轉(zhuǎn)動(dòng)慣量(),===2009600; ——活塞桿橫截面積(),===5024; ——柔性系數(shù),對(duì)鋼取=85; ——端蓋安裝形式系數(shù),查表得:=1; ——材料彈性模數(shù)(),對(duì)鋼=206; ——材料強(qiáng)度實(shí)驗(yàn)值(),對(duì)鋼≈490; ——系數(shù),對(duì)鋼取?;钊麠U與活塞肩部壓應(yīng)力驗(yàn)算 (512)式中: ——活塞桿直徑(),=; ——活塞上的鉆孔直徑(), ——作用于活塞上的工作壓力(); ——活塞上鉆孔的倒角尺寸(),==; ——許用壓應(yīng)力(),活塞材料采用耐磨鑄鐵(A3),則=如果節(jié)流孔太大或太短,則節(jié)流作用不夠,將使閥的啟閉特性變差,而且工作中會(huì)出現(xiàn)較大的壓力振擺;反之,如果節(jié)流孔太小或太長(zhǎng),則閥的動(dòng)作會(huì)不穩(wěn)定,壓力超調(diào)量也會(huì)加大。), =69176。彈簧鋼絲直徑由彈簧直徑和彈簧中經(jīng)計(jì)算其旋繞比 ==查得其曲度系數(shù)=。本設(shè)計(jì)完成了5全液壓輪式裝載機(jī)液壓系統(tǒng)的設(shè)計(jì)——直動(dòng)式溢流閥的設(shè)計(jì),主要內(nèi)容包括:液壓系統(tǒng)圖的擬定,元件的計(jì)算和選擇,系統(tǒng)的壓力損失計(jì)算和溫升計(jì)算,非標(biāo)件直動(dòng)式溢流閥和動(dòng)臂液壓缸的設(shè)計(jì)計(jì)算。轉(zhuǎn)向機(jī)構(gòu)液壓系統(tǒng)采用方向盤(pán)轉(zhuǎn)向,運(yùn)用人機(jī)學(xué),使駕駛室的布置更為合理,便于操縱。 distribution of a full range of electrical control. Hydraulic Station principle : motor driven pump rotation, which pump oil absorption from the oil tank. to mechanical energy into hydraulic pressure to the station, hydraulic oil through Manifold (or valve binations) realized the direction, pressure, After adjusting flow pipe and external to the cylinder hydraulic machinery or motor oil, so as to control the direction of the motive fluid transformation force the size and speed the pace of promoting the various acting hydraulic machinery. A development course China Hydraulic (incl
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