【正文】
orm of prefixed parameters, processing procedures before the actual processing by hand or through CAD / CAM and automatic programming system prepared. CAD / CAM and CNC have no feedback control link, the entire manufacturing process CNC is a closed ringopening implementing agencies. In a plex and changing environment under the conditions of processing tool in the process of position, workpiece material, spindle speed, feed rate, tool path, cutting depth, step, allowance and other processing parameters, not at the scene circumstances under external interference and realtime dynamic random factors, not by random amendment feedback control link CAD / CAM settings volume, in turn, affect the work of CNC machining efficiency and product quality. Clearly, the traditional fixed CNC system that controlled mode and closed architecture, limiting the CNC to the development of more intelligent control variables, can no longer meet the increasingly plex manufacturing process, therefore, the CNC technology in the potential for change inevitable. 2 NC technology development trends Performance development direction (1) highspeed highprecision efficient speed, accuracy and efficiency of machinery manufacturing technology is the key performance indicators. As a result of the highspeed CPU chips, RISC chip, as well as multiCPU control system with highresolution detector of the absolute exchange digital servo system, taken at the same time improve the machine dynamic and static characteristics of effective measures, the highspeed highprecision machine has been efficient greatly enhanced. (2) Flexible includes two aspects: CNC system itself flexibility, NC system is modular in design, functional coverage, can be cut and strong, and easy to meet the needs of different users。 on the basis of the intelligent, integrated puters, multimedia, fuzzy control, neural work and other technical disciplines, NC system to achieve highspeed, highprecision, Efficient control, automatic processing can be amended to regulate pensation and the parameters for an online intelligent fault diagnosis and treatment of the work based on the CAD / CAM and CNC systems integration as one machine work, makes the central government centralized control of the group control processing. For a long time, China39。在現(xiàn)代制造系統(tǒng)中,數(shù)控技術(shù)是關(guān)鍵技術(shù),它集微電子、計(jì)算機(jī)、信息處理、自動(dòng)檢測(cè)、自動(dòng)控制等高新技術(shù)于一體,具有高精度、高效率、柔性自動(dòng)化等特點(diǎn),對(duì)制造業(yè)實(shí)現(xiàn)柔性自動(dòng)化、集成化、智能化起著舉足輕重的作用。加工過(guò)程變量根據(jù)經(jīng)驗(yàn)以固定參數(shù)形式事先設(shè)定,加工程序在實(shí)際加工前用手工方式或通過(guò) CAD/CAM及自動(dòng)編程系統(tǒng)進(jìn)行編制。 2 數(shù)控技術(shù)發(fā)展趨勢(shì) 性能發(fā)展方向 (1)高速高精高效化 速度、精度和效率是機(jī)械制造技術(shù)的關(guān)鍵性能指標(biāo)。數(shù)控機(jī)床的工藝復(fù)合化是指工件在一臺(tái)機(jī)床上一次裝夾后,通過(guò)自動(dòng)換刀、旋轉(zhuǎn)主軸頭或轉(zhuǎn)臺(tái)等各種措施,完成多工序、多表面的復(fù)合加工。科學(xué)技術(shù)發(fā)展到今天,實(shí)時(shí)系統(tǒng)和人工智能相互 結(jié)合,人工智能正向著具有實(shí)時(shí)響應(yīng)的、更現(xiàn)實(shí)的領(lǐng)域發(fā)展,而實(shí)時(shí)系統(tǒng)也朝著具有智能行為的、更加復(fù)雜的應(yīng)用發(fā)展,由此產(chǎn)生了實(shí)時(shí)智能控制這一新的領(lǐng)域。由于不同用戶(hù)對(duì)界面的要求不同,因而開(kāi)發(fā)用戶(hù)界面的工作量極大,用戶(hù)界面成為計(jì)算機(jī)軟件研制中最困難的部分之一??梢暬夹g(shù)與虛擬環(huán)境技術(shù)相結(jié)合,進(jìn)一步拓寬了應(yīng)用領(lǐng)域,如無(wú)圖紙?jiān)O(shè)計(jì)、虛擬樣機(jī)技術(shù)等,這對(duì)縮短產(chǎn)品設(shè)計(jì)周期、提高產(chǎn)品質(zhì)量、降低產(chǎn)品成本具有重要意義。 (4)內(nèi)裝高性能 PLC 數(shù)控系統(tǒng)內(nèi)裝高性能 PLC控制模塊,可直接用梯形圖或高級(jí)語(yǔ)言編程,具有直觀的在線調(diào)試和在線幫助功能。 體系結(jié)構(gòu)的發(fā)展 (1)集成化 采用高度集成化 CPU、 RISC芯片和大規(guī)??删幊碳呻娐?FPGA、 EPLD、 CPLD以及專(zhuān)用集成電路 ASIC芯片,可提高數(shù)控系統(tǒng)的集成度和軟硬件運(yùn)行速度。通過(guò)提高集成電路密度、減少互連長(zhǎng)度和數(shù)量來(lái)降低產(chǎn)品價(jià)格,改進(jìn)性能,減小組件尺寸,提高系統(tǒng)的可靠性。通過(guò)機(jī)床聯(lián)網(wǎng),可在任何一臺(tái)機(jī)床上對(duì)其它機(jī)床進(jìn)行編程、設(shè)定、操作、運(yùn)行,不同機(jī)床的畫(huà)面可同時(shí)顯示在每一臺(tái)機(jī)床的屏幕上。加工過(guò)程中采用開(kāi)放式通用型實(shí)時(shí)動(dòng)態(tài)全閉環(huán)控制模式,易于將計(jì)算機(jī)實(shí)時(shí)智能技術(shù)、網(wǎng)絡(luò)技術(shù)、多媒體技術(shù)、 CAD/CAM、伺服控制、自適應(yīng)控制、動(dòng)態(tài)數(shù)據(jù)管理及動(dòng)態(tài)刀具補(bǔ)償、動(dòng)態(tài)仿真等高新技術(shù)融于一體,構(gòu)成嚴(yán)密的制造過(guò)程閉環(huán)控制體系,從而實(shí)現(xiàn)集成化、智能化