【正文】 g part of the design parameters of the verification, CAE (Moldflow) analysis, choice the standardmode. Then product plans, mold assembly project plans and major parts of plans by drawing AutoCAD software. The injection molding method can be directly shape once plex shape of plastic products, it is a kind of high efficiency and mass production. Injection molding is the key process equipment production mode. As ascending CAE, injection molding mould design efficiency and quality, also increasingly attention. Key words： Injection Molding； CAE simulation analysis； Moldflow software； Injection Molding 桂林電子科技大學(xué)畢業(yè)設(shè)計（論文）報告用紙 目 錄 引言 ........................................................................................................................................... 1 1 緒論 ..................................................................................................................................... 2 我國塑料工業(yè)的現(xiàn)狀和發(fā)展趨勢 ...................................................................................... 2 塑料注射成型及其工藝的概述 ......................................................................................... 4 注射成型工作原理 .......................................................................................................... 4 注 射成型的必要條件 ...................................................................................................... 4 注射成型工藝過程 .......................................................................................................... 4 注塑模的概述 ..................................................................................................................... 6 注塑模的結(jié)構(gòu)組成 .......................................................................................................... 6 注塑模的分類 .................................................................................................................. 7 注塑模 CAE 技術(shù)的發(fā)展和在注塑模設(shè)計中的應(yīng)用 ....................................................... 7 注塑模 CAE技術(shù)的發(fā)展 ................................................................................................ 7 注塑模 CAE技術(shù)在注塑模設(shè)計中的應(yīng)用 .................................................................... 8 2 塑件三維實體設(shè)計及其成型工藝的確定 .............................................................. 8 塑件模型建立 ..................................................................................................................... 8 分型面設(shè)計 ........................................................................................................................10 初步確定型腔數(shù)量以及排列方式 ....................................................................................12 3 塑件模流分析 ................................................................................................................13 導(dǎo)入要分析文件和模型網(wǎng)格處理 ....................................................................................14 網(wǎng)格統(tǒng)計與修復(fù) ............................................................................................................... 14 Mlodflow 結(jié)果分析 .......................................................................................................... 14 最佳澆口位置分析 ........................................................................................................ 15 速度 /壓力切換時的壓力的分析 ....................................................................................15 Flow 流動分析 .................................................................................................................16 Cool 冷卻系統(tǒng)的分析 ....................................................................................................19 Warp翹曲分析 .................................................................................................................20 基于 Moldflow 的 CAE 分析總結(jié) ....................................................................................21 總體分析結(jié)果數(shù)據(jù) ............................................................................................................22 4 注塑設(shè)備和模架選擇 ..................................................................................................23 注塑設(shè)備選擇 ................................................................................................................... 23 注塑機重要參數(shù)校核 ....................................................................................................... 24 模架選擇 ........................................................................................................................... 26 5 澆注系統(tǒng)設(shè)計 ................................................................................................................27 分流道 設(shè)計 ....................................................................................................................... 27 澆口設(shè)計 ........................................................................................................................... 29 桂林電子科技大學(xué)畢業(yè)設(shè)計（論文）報告用紙 冷料穴和拉料桿設(shè)計 ........................................................................................................29 6 成型零件設(shè)計 ................................................................................................................30 型腔型芯的設(shè)計 ............................................................................................................... 30 成型零件鋼材的選用 ....................................................................................................... 31 成型零件工作尺寸的計算 [6] .......................................................................................... 31 各尺寸計算結(jié)果 .............................................................................................................33 滑塊、導(dǎo)滑槽及定位裝置的設(shè)計 .................................................................................34 塑模抽芯油缸的選取和使用 ............................................................................................36 7 冷卻