gms-biq精益評(píng)估標(biāo)準(zhǔn)手冊(cè)(3)(內(nèi)部資料)-精品-全文預(yù)覽
【正文】 udit standards, JD Power, appearance, risk, regulation, Global Customer Audit, Global Delivery Survey and frequency). Ask why that specific item is checked at this particular operation and not somewhere else. Look for understanding and purpose. BIQ28 Detection Sufficient resources are allocated in accordance with the quality plan (., space, time, people, equipment) to assure required as shipped quality levels. Is the operation being preformed within the footprint. Are there Quality inspectors at each Verification Station. Does the operator have the required tools for quality checks. BIQ29 Detection Quality check systems are updated to reflect changes in technical data. Ask how PAD changes are implemented and verified. (Torque, Fit, Fluids, Welds etc) BIQ30 Detection Inspection frequencies of critical operations are established to prevent defects from leaving the department / shop. Review check sheets for frequency to insure that defects do not leave department / shop. BulitInQuality 制造質(zhì)量 128 BIQ27 質(zhì)量檢查內(nèi)容是依據(jù)特定的標(biāo)準(zhǔn)。 BIQ24 車(chē)間必需的工具、防錯(cuò)設(shè)施、量具、 安全設(shè)備都要標(biāo)準(zhǔn)化。 操作者工作指導(dǎo)要寫(xiě)明如何鑒定和處理不合格物料。 操作工是否定期檢查了在線(xiàn)使用的設(shè)備并作了記錄。 涉及質(zhì)量的生產(chǎn)過(guò)程都要有 PMP。 BIQ15 在下階段制造開(kāi)始前鑒定過(guò)的問(wèn)題實(shí)施對(duì)策。相關(guān)員工是否理解 KPC控制計(jì)劃？ BulitInQuality 制造質(zhì)量 119 BIQ13 Processes are validated in case of changes to Man, Machine, Material, Method and Environment (. Conduct structured workstation readiness program). Ask what the process is for making and validating changes, explain. Ask to see change Process Control documentation. Is the Yellow Dot Process used? Is PFMEA applied? BIQ14 Manufacturing Validation is conducted under production conditions. Review PTR process to see if Trial Builds were conducted in full production conditions. BIQ15 Countermeasures are implemented for problems identified before next build BIQ 13 BIQ16 Primary and backup tools, equipment, containers and methods are validated prior to use. The online backup equipment should have a schedule for testing and should be visible. Backup hand power tools are validated in tool crib and this should be documented.(tag) BIQ17 A Total Productive Maintenance (TPM) Plan is implemented prior to system fill. Was the TMS plan utilized during the start up process. Was a Production Maintenance Partnership (PMP) developed that involves production in the responsibility for quality processes? BulitInQuality 制造質(zhì)量 120 BIQ13 改變?nèi)藛T、機(jī)器、物料、方法、環(huán)境（例如管理已有的固定化工作程序）時(shí)要進(jìn)行過(guò)程驗(yàn)證。 BulitInQuality 制造質(zhì)量 115 Element Name: Manufacturing Process Validation Definition: The method by which processes are prepared and validated before starting full volume production. Purpose: To ensure that each manufacturing process is capable of meeting defined product quality standards, while achieving schedule. BulitInQuality 制造質(zhì)量 116 要素名稱(chēng)： 制造程序驗(yàn)證 定義： 在批量生產(chǎn)前準(zhǔn)備和驗(yàn)證程序的方法 目的： 在趕進(jìn)度的同時(shí)，確保每一個(gè)制造程序能夠達(dá)到要求的產(chǎn)品質(zhì)量標(biāo)準(zhǔn) BulitInQuality 制造質(zhì)量 117 BIQ10 Error Proofing is incorporated in process/product design activity. Review operation for error proofing devices. If Error Proofing was installed as part of the manufacturing process ask if the plant had any involvement with the Manufacturing Process Team. If Error Proofing was not part of the Manufacturing Process ask if Error Proofing was part of a corrective activity (BIQ38) BIQ11 Failure Mode and Effects Analysis method is used in the development of processes. (Minimum requirement: critical processes) Ask what happens if the operator puts the wrong part on the vehicle. Is it possible and if so when is it first identified. Was front load teams involved in early development of processes and are countermeasures in place if failure occurs. BIQ12 Process controls are identified and implemented to ply with engineering requirements. (. Key Characteristic Designation System, Process Control Plans). Ask what the process is if the operator or tool is unable to perform a Key Product Characteristic (KPC) element.(Does the operator utilize the Andon cord?) There should be Process Control Plans for each type of KPC. Review several KPC operations and look for process control plans. Try to ens
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