生產(chǎn)管理-tpm方法-全文預(yù)覽
【正文】 10 8 11 TPM ROLE OF THE OPERATOR ?PREVENTIVE MAINTENANCE –Carry out production operations correctly and set up the machine ?Do inspection of the machine everyday –Maintain the performance of the machine ?Cleaning, Greasing,Tightening ?Apply the self maintenance routine sheets –Communicate with maintenance department ?Carry out the counting of microstoppage registration sheets ?Carry out the recording of microstoppages causes –Participate with engineering and trial of new equipment TPM ROLE OF THE OPERATOR ?CURATIVE MAINTENANCE –Prepare the machine conditions for repair –Give their feelings about the machine and their opinions about the working conditions –Assist technicians during repair and heavy maintenance –Participate in PSG to identify solutions for microstoppage and breakdown TPM: MICROSTOPPAGES OPERATOR TRAINING ? Steps during which the operator bees trained –Elaboration of causeeffect diagram –Diagnosis of the causes of microstoppages –Research for solutions –Creation or modification of the preventive maintenance routine sheet ? Acquired knowledge –Construction of a causeeffect diagram, methodology and research of causes, knowledge of factors responsible for the correct functioning of the machine –Diagnosis methodology of a malfunction –Technical knowledge –Knowledge of machine maintenance needs TPM ?PREVENTIVE MAINTENANCE –Train and assist the operators –Improve the reliability of the machine and standardise identical equipment ?capability, features ?cycle time –Improve maintainability –Do technical inspection that need expertise –Continuous improvement of maintenance anization –Participate in the engineering of new equipment ROLE OF THE MAINTENANCE DEPARTMENT TPM ?Examples of visual means –Position markings (machines, tooling, tools, products, etc.) –Colour coding by function, product or workshop –Light paint on dirty objects –Cupboards without doors –Etc... VISUAL ORGANISATION Experience analysis TPM: preventive maintenance Janvier F233。ti Graissage carter Contr244。cembre Vidange moteur V233。le dimensionnel axe Board or datasheet for scheduling the preventive maintenance To be done JL Observed defect finished JL Nothing wrong TPM: preventive maintenance Working conditions Property of Valeo Duplication prohibited EXAMPLES Obvious TPM ?Visual mark for Min and Max levels ?Mark to locate the stop position of a mobile part of a machine ?Red mark for pressure manometer ?Important screws with nut tightening are repaired with visual mark (see 2 on page 49) ?Grease locations are highlighted with arrows, numbered and coloured ?Part list is labelled on containers (oil tank, pump for greasing operations...) EXAMPLES Obvious TPM 1 2 3 FIELD APPLICATION TPM PILOT WORKSHOP ?CRITERIA –Line or bottleneck machines
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