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外文翻譯--錐齒輪測量技術的最新進展-全文預覽

2025-06-16 05:41 上一頁面

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【正文】 6 條。被測工件錐齒輪和測量錐齒輪按同樣方法進行測量,得到各項偏差的工件錐齒輪 —測量錐齒輪數(shù)據(jù);經(jīng)運算得到相應各項偏差工 —局數(shù)據(jù)(即工件錐齒輪相對于局部基準錐齒輪的相應各項精度指標的偏差)。然而,由于錐齒輪整體誤差測量儀同時還具備錐齒輪滾動檢查儀的功能,因此它完全可用于單件小批錐齒輪副綜合精度檢測及批量生產(chǎn)工件的試切及機床調試。 。我國自行開發(fā)的嚙合式點掃描錐齒輪整體誤差測量技術的不斷發(fā)展,已逐步得到國內(nèi)外同行的認可;依據(jù)該技術開發(fā)的錐齒輪整體誤差測量儀正在推向生產(chǎn)一線并在測量實踐中繼續(xù)完善 。 錐齒輪整體誤差測量方法簡便,快捷可靠,測量信息豐富,特別適用于大批量生產(chǎn)。具體測量步驟如下:根據(jù)錐齒輪副實際跑車 /試車實驗(或經(jīng)驗),由廠方選出能最佳滿足使用要求的錐齒輪副作為 “基準 ”錐齒輪副(稱為局部基準),它的切向綜合偏差、一齒切向綜合偏差及接觸區(qū)形態(tài)被確認為評定該對錐齒輪副精度的主要參照指標。這種 測量錐齒輪副的 “基礎 ”幾何參數(shù)和被測錐齒輪副的幾何參數(shù)是完全一樣的。該方法采用的是 “共軛測量 ”原理,其具體步驟為:首先根據(jù)機床加工參數(shù)和刀具參數(shù)計算得到大齒輪理想加工齒面的幾何參數(shù),計算出與它相共軛、無傳動誤差的虛擬共軛小齒輪的齒面幾何參數(shù);將實際加工的大齒輪齒面與理想加工大齒輪齒面進行對比測量,檢測出齒廓及 齒向上的相對偏差;將實際加工的小齒輪齒面與計算得到的虛擬共軛小齒輪齒面進行對比測量,檢測出齒廓及齒向上的相對偏差。借助于專用 的 MATCH 程序,確定相應于被測實際齒面的假象機床加工參數(shù);再按照嚙合模型進行 TCA分析,計算得到錐齒輪副的切向綜合偏差和接觸狀況,檢驗是否滿足要求。一類為坐標式幾何解析測量法,該方法又分為 “點到點測量法 ”和 “點掃描測量法 ”,兩種方法采用的儀器都為 CNC 齒輪測量中心,但配用的測量軟件包有所不同;另一類為嚙合式運動幾何測量法(即嚙合式點掃描測量法,該方法為我國首創(chuàng)),所采用的儀器為錐齒輪單面嚙合檢查儀,配有專用的測量錐齒輪和測量軟件包。該機型功能先進,代表了該類產(chǎn)品當代的發(fā)展水平,雖價格昂貴,但在國內(nèi)已有個別用戶。這種方法屬于 “準動態(tài) ”測量方法,它對于錐齒輪的精度檢測是不夠完整、不夠準確的?,F(xiàn)今市場上國外的齒輪測量中心,無論是德國克林伯格的 P63,還是美國格里森 /馬爾的 GMX27 M& M的西格馬 3,都已具備了測量錐齒輪的功能。由于齒輪測量中心等圓柱式多坐標多功能測量儀器的測量性能、數(shù)據(jù)處理能力的提高,錐齒輪的坐標式幾何解析測量技術,已由單項幾何誤差測量發(fā)展到錐齒輪整體誤差測量,提高了錐齒輪設計、加工、精度質量的檢測判定以及使用性能的預測等整個錐齒輪制造技術的水平。 ③ 錐齒輪整體誤差測量法。即把錐齒輪作為一個幾何實體,對其幾何元素分別進行單項幾何精度的測量;齒輪測量中心是其主要測量儀器。 technology development based on the overall error of the bevel gear measuring instrument is to the production line and continue to improve measurement practice . It is believed that the meshstyle points based on scanning the overall error of measurement of bevel gear technology, the establishment of precision bevel gear bulk products database, it is very possible to adopt in accordance with the use of puterassisted measurement technique to achieve automatic arc bevel gear pair quickly. 錐齒輪測量技術的最新進展 1 概述 錐齒輪傳動機構在汽車、直升飛機、機床及電動工具制造業(yè)中, 得到了廣泛的應用。 the actual processing of the large gear tooth surface with the ideal gear tooth surface processing pare measurements to detect gear tooth profile and the relative deviation upward。 reengagement model in accordance with TCA analysis, calculated by the bevel gear pair integrated deviation and tangential contact conditions, test whether or not to meet the requirements. If necessary, the corresponding software will be based on the measurement results, recalculate and adjust the machining parameters in order to retry all they can be processed into a more satisfied with the quality of products. (2) coordinates of point scanning type bevel gear of the overall measurement error Seiki, Osaka, Japan recently proposed using twodimensional measurement of bevel gear tooth surface measurement to point scanning method has been satisfactory and reliable results. This method has the following characteristics: the workpiece by controlling the rotation, the parallel displacement of probe movement, to avoid the probe and the tooth surface friction between the adverse effects of measurement。 through the use of acceleration sensors, pickup of vibration and noise measured on the tooth scan frequency harmonic detection. This method is quasidynamic measurement method, which bevel gear for the accuracy of detection is far from plete or accurate enough. Optical encoder used as the base point of view, to cut bevel gears for the accuracy of detection of the integrated singlesided meshing bevel gear tester, such as Germany39。s P63, or the United States Gleason / mar the GMX275, M amp。 Gear Measuring Center is the main measuring instruments. ② Comprehensive engagement measurement accuracy. That is, the bevel gear transmission as a ponent, the accuracy of their transmission, contact spots, a prehensive measurement of the vibration noise. The measuring instruments are mainly onesided meshing bevel gear tester, bevel gear meshing twosided bevel gear measuring and inspection machine rolling. Bevel Gear ③ the overall measurement error. It will bevel gear transmission as a function for the realization of the geometric entities, or by coordinate measuring method in accordance with the geometric precision of a single measurement to measure the overall error of bevel gears, beve
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