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u t y 7 4 303 8100F i n d C o i l Pi t ch t o s u i t PAM W i n d i n g R u l e s 5 5 8 9 6 304 219C o n n e ct i o n s 000F i n d Ef f e ct i v e N u m b e r o f R e q u i re d Pe rf o rm a n ce 8 6 7 305 146T u rn s amp。 parallelsCorrect no of LeadsWinding ConnectionsFMEA CSM Ref NoPr o c e s s Ste p K PI V(S) T o t a lD e t e rm i n e No o f W i n d i n g s T yp e o f W i n d i n g 8 1 1 200 4500D e t e rm i n e C o n f i g u ra t i o n Me t h o d o f St a rt b o t h Sp e e d s 5 6 7 6 201 119o f W i n d i n g s Mo t o r O u t p u t s 7 7 202 91Mo t o r D u t y 7 4 203 7300F i n d Ef f e ct i v e N u m b e r o f R e q u i re d Pe rf o rm a n ce 8 1 6 204 99T u rn s amp。sD e s i g n e r b ro k e n o f f o r d i s t ra c t e dN o t e a s y t o re a d o l d f i l m c o p i e sM e a n i n g o f s u f f i x e s n o t e a s i l y i d e n t i f i a b l eM a n u a l l y s e a r c h b o o k f o r c o rre c t w d g d i a gD e s i g n e r b ro k e n o f f o r d i s t ra c t e dD i a g ra m s n o t i n o rd e rw d g d i a g re fs u i t a b l e f o r u s ew i t h c o n n d i a g 18 5. CSM amp。s n o t l o g i c a lM a x i n t p a ra l l e l s a l l o w e d o n p o l e c o m b 39。pa r a lle lsfor de s ignC he c k no ofle a dsS e le c t wdgdia g r e f (s e es e pa r a tepr oc e s sm a p)R e qd Pe r for m a nc e ,V olta ge Supply ,D e s ign C a lc (wdgs pe c ), C oil P itc h,B a s ic Wdg dia gFull Loa d C ur r e nt,M e thod of S ta r t,B a s ic wdg di a g,C onne c tionsKP IV 抯KP OV 抯Proce ss M ap to sel ect corr ect C onnec ti ons fo rPA M W in di ngs (2 ) 16 These maps all show the Key Process Input Variables (KPIV’s) and the Key Process Output Variables (KPOV’s) in detail for selecting a winding diagram on multispeed motors. Single speed motors are not affected by as many special rules as the multispeeds and are generally machine wound to standard design specs. This reflects the second level Pareto Analysis showing the majority of 61E errors occuring on hand and veser winding specs for special motors. . Cause amp。par a l l e l sfo r des i gnD e te r m i neno of wd gsr e qdKPOV 抯C hec k no ofl e a dsSe l e c t wd gdi a g r e f (s e es e par a teproc e s sm a p)Type of wi nd i ngs pec i fi e d on orde rMe th od of Sta r t on bo th s pee ds,R e qd Pe r fo r m a nce , Vol ta geSup pl y , D e s i gn C a l c (w dg s pec ),No of Sta to r Slo ts , C om bi natio n ofPol e s , C on nec ti on s , C i r c ul a ti ngC urr e nt r ul e sFu l l Lo a d C urr e nt ,Me th od of Sta r tKPIV 抯Proc ess Map t o select correct C onne ctions f orD ual W indingsC SM r e f no 1 0 0 1 1 2C or r e c t no o fwin di ng sr e qdS S /S, D D /D ,S S /D ,D /SSc on ne c tion sP r a c tic a l no o ftur ns amp。 P A RA L L E L S* S P E CI A L RUL E SA P P L YM E T HOD O F S T A RTM O T O R O UT P UT SM O T O R A P P L I CA T I O NCONNE CT I O NSRE Q UI RE DA NY P RA CT I CA LCOM BI NA T I O N* S P E CI A L RUL E S A P P L YF UL L L O A DCUR RE NTCONNE CT I O NSCHE CK No . O FL E A DSRE Q UI RE DCORRE CT No . O FL E A DS F O R F L CRE F E RE NCE BO O KO F W I NDI NGDI A G RA M SS E A RCH F O R W I NDI NGDI A G RA M RE F E RNC ERE Q UI RE DW I NDI NG DI A G RA MRE F E RE NCE T O BEUS E DM E T HOD O F S T A RTM O T O R O UT P UT SM O T O R A P P L I CA T I O NCONNE CT I O NSRE Q UI RE DM E T HOD O F S T A RTM O T O R O UT P UT SM O T O R A P P L I CA T I O NCONNE CT I O NSRE Q UI RE DS I NGL E P A MW I NDI NGT W O W I NDI NGSM O T O R O UT P UT V O L T A G ES UP P L Y DE S I G N CA L C ( W DGS P E C) RE Q UI RE DP E RF O M A NCEW O RK OUT E F F E CT I V ET URN S amp。 EFFECT ANALYSIS . Process Mapping The starting point was to produce a moon view Process Map of the main aspects of electrical design as shown below. This map was then used as a platform to produce a Process Map specifically for the selection of winding diagram details during the electrical design stage of order processing. W i nd i ng s pecwi th c orr e c ttu r ns amp。 1 S ix S ig m a P r o g r a m m eG r e e n B e l t P r o je c tF i na l R e p o r tS t e p h e n D a l eT r a in i n g w a v e s t a r t d a t e 1 5th F e b r u a r y 2 0 0 0S C R A P R E D U C T I O NE L E C T R I C A L D E S I G N F A U L T SS S D B P R O J E C T R E F : 2 6 1 0P r o je c t R e f : G B 0 0 1 / 0 0S t a r t D a t e : 1 5 . 0 2 . 0 0P l a n n e d C o m p l e t io n D a t e : 3 1 . 0 5 . 0 0C u r r e n t D a t e : 1 . 0 6 . 0 0G r o u p : I n v e n s y sD iv is io n : In d u s t r i a l D r iv e sB u s in e s s U n it : B r o o k C r o m p t o nC o m p a n y : B r o o k C r o m p t o n ( G u is e l e y )S u b m it t e d b y : S t e p h e n D a l e D a t e : 1 . 0 6 . 0 0G r e e n B e l t 2 1. PROJECT DEFINITION......................................................................... 4 ........................................................................... Problem Statement 4 ............................................................................. Problem Objective 4 ...............................................Project selection and Pareto Analysis 4 2. CONTROL MEASURES AND SECONDARY BENEFITS ......................... 8 .......................................................................... Defining the metrics 8 .......................................................................