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.................................... i ABSTRACT ...................................................................... ii 第一章 引 言 ................................................................... 7 概述 ....................................................................... 7 課題研究的方法和意義 ........................................................ 7 第二章 機(jī)械加工工藝規(guī)程設(shè)計(jì) .................................................... 8 概述 ....................................................................... 8 工藝規(guī)程的作用 ........................................................ 8 工藝規(guī)程的設(shè)計(jì)原則 .................................................... 8 工藝規(guī)程設(shè)計(jì)所需原始材料 .............................................. 8 工藝規(guī)程設(shè)計(jì)的步驟及內(nèi)容 .............................................. 9 零件的分析 ................................................................. 9 生產(chǎn)類(lèi)型的確定 ........................................................ 9 零件的工藝分析 ....................................................... 10 毛坯的選擇和設(shè)計(jì) ...................................................... 10 工藝路線(xiàn)的擬定 ......................................................... 11 定位基準(zhǔn)的選擇 ........................................................ 11 表面加工方法和加工方案的選擇 .......................................... 11 工藝計(jì) 算 .................................................................. 13 機(jī)械加工余量、工序尺寸及毛坯尺寸的確定 ................................ 13 確定切削用量及基本工時(shí) ................................................ 17 第三章 夾具設(shè)計(jì) ............................................................... 38 畢業(yè)設(shè)計(jì)(論文)報(bào)告紙 v 概述 ..................................................................... 38 機(jī)床夾具的分類(lèi) ....................................................... 38 機(jī)床夾具的作用 ....................................................... 38 專(zhuān)用機(jī)床夾具的組成 ................................................... 39 夾具設(shè)計(jì)的基本要求 .................................................... 39 專(zhuān)用夾具的設(shè)計(jì)方法和步驟 ............................................. 40 機(jī)床夾具設(shè)計(jì)的基本要求 ................................................... 40 專(zhuān)用夾具的設(shè)計(jì)方法和步驟 ................................................. 40 銑床的夾具設(shè)計(jì) ............................................................ 41 定位基準(zhǔn)的選擇 ....................................................... 41 定位誤差分析 ......................................................... 41 夾緊機(jī)構(gòu) .............................................................. 41 夾具與機(jī)床連接元件 .................................................. 42 對(duì)刀塊 .............................................................. 42 使用說(shuō)明 ............................................................ 42 鉆床夾具設(shè)計(jì) .............................................................. 43 鉆床專(zhuān)用夾具設(shè)計(jì)要點(diǎn) .................................................. 43 設(shè)計(jì)思想 .............................................................. 43 定位分析 .............................................................. 43 夾緊機(jī)構(gòu)選擇 ........................................................ 43 鉆套的選擇和設(shè)計(jì) .................................................... 44 鉆模板設(shè)計(jì) .......................................................... 44 使用說(shuō) 明 ............................................................ 44 第四章 夾具輔助設(shè)計(jì) .......................................................... 46 概述 ..................................................................... 46 畢業(yè)設(shè)計(jì)(論文)報(bào)告紙 vi 裝配爆炸圖 ............................................................... 46 創(chuàng)建默認(rèn)的爆炸圖 ..................................................... 46 編輯爆炸圖 ........................................................... 46 兩套夾具圖 ........................................................... 47 裝配動(dòng)畫(huà)設(shè)計(jì) ............................................................. 48 簡(jiǎn)介 ................................................................. 48 制作裝配動(dòng)畫(huà) ......................................................... 48 第五章 總結(jié)與展望 ............................................................. 49 參 考 文 獻(xiàn) ................................................................... 50 附錄 ......................................................................... 52 畢業(yè)設(shè)計(jì)(論文)報(bào)告紙 7 第一章 引 言 概述 機(jī)床夾具是零件在機(jī)床上加工時(shí),用以裝夾工 件和引導(dǎo)刀具之間的一種工藝裝備,現(xiàn)代夾具有很多種類(lèi):按使用機(jī)床分為車(chē)床、銑床 夾具。 此次設(shè)計(jì)是對(duì)機(jī)械制造技術(shù)基礎(chǔ)課程相關(guān)知識(shí)的綜合運(yùn)用,培養(yǎng)了我們分析問(wèn)題,解決問(wèn)題以及查找資料的能力,為以后的學(xué)習(xí)和工作打下良好的基礎(chǔ)。其中銑床夾具中用到對(duì)刀塊和定位鍵,以利于銑削加工。 編號(hào) 210901112109011118 南京航空航天大學(xué)金城學(xué)院 畢業(yè)設(shè)計(jì) 題 目 法蘭盤(pán)零件的工藝規(guī)程及工裝設(shè)計(jì) 南京航空航天大學(xué)金城學(xué)院 本科畢業(yè)設(shè)計(jì)(論文)誠(chéng)信承諾書(shū) 本人鄭重聲明:所呈交的畢業(yè)設(shè)計(jì)(論文)(題目: 法蘭盤(pán)零件的工藝規(guī)程及工裝設(shè)計(jì) )是本人在導(dǎo)師的指導(dǎo)下獨(dú)立進(jìn)行研究所取得的成果。鉆床 夾具中用到鉆套,其作用是確定鉆頭等道具的軸線(xiàn)位置,防止道具在加工過(guò)程中發(fā)生偏斜。 關(guān)鍵詞 : 工藝規(guī)程,專(zhuān)用夾具,定位方案, UG 三維設(shè)計(jì) 畢業(yè)設(shè)計(jì)(論文)報(bào)告紙 ii The Process Procedures and Tooling Design of CA6140 lathe ring flange Based on UG Abstract A specialized main specialized course that “mechanical manufacturing engineering is studied is machinery , rely mainly on studying machining technology and jig to design technological discipline , have very strong practicality , require that should contact production practices closely in the learning process, at the same time it has prehensive the very strong one The task of this subject is according to the characteristics of final drive cover to finish a process of order. I designed two sets of special fixture which include rough milling of surface and drilling. Among them, the milling machine fixture used the knife block and positioning key which facilitate the milling process. Drilling jig used in drill set, which role is to determine the location of the axis to prevent the occurrence of tool deflection in the processing. UG NX is famous 3D product software of Siemens pany. The design process mainly uses UG to do modeling, fixture stereogram, and the animation of the installation. This design is the foundation of mechanical manufa