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there backup/alternate equipment available? No (one of a kind) 5 Yes (another dept.) 3 Yes (in dept) 1 3. To what extent will a failure of this equipment affect other office processes? Stops entire dept. process 5 . Do other processes run through this equipment? Slows other dept. processes 4 Only affects this machine 1 4. To what extent will a failure of this equipment affect ontime delivery? Decisively 5 Somewhat 2 Not Significantly 1 Quality 5. How will the processes run on this equipment affect final quality of the Decisively 5 finished product / service? Somewhat 2 Not significantly 1 Maintenance 6. What is the average monthly cost of repairs to this equipment? $1000 or more 5 $0 $1000 4 Service Contract 2 7. What is the average time it takes to repair this equipment? Over 3 hours 5 (Help desk response, if applicable) 1 3 hours 4 0 1 hour 2 Safety, Environment, Housekeeping 8. Do safety enhancements need to be applied? Does the equipment need a housekeeping schedule? Both answers are “yes” 5 One answer is “yes” 3 “A” Machine: 3240 none are yes 0 “B” Machine: 2231 Machine Category: Total Score: “C” Machine: 21 or less 17 范例 : 辦公 室設備評估 工作 表 全面 生產性維護 , 辦公 室設備評估工作表 注意 :僅 用于機器評估。 Lockout/Tagout Review: 鎖定 /標識檢查 13 ACTION ITEM 1: Assess All Equipment 活動 內容 1:評估所有設備 ?By “Equipment” we mean any machine that was a capital expense and has a depreciative value. Or any machine that is important to your cell. ?所謂“設備”是指任何花費了資金并會貶值的機器?!? 6 Hidden Defects 隱藏的問題 Failures 故障 Wear, play, slackness, leakage, dust, dirt, corrosion, deformation, adherence of raw materials,surface damage, cracking, overheating, vibration, noise, and other abnormalities. 磨損、松馳、泄露、灰塵、污垢、腐蝕變形、原材料粘黏、表面磨損、裂縫、過熱、震動、噪音及其它不正?,F象。 5 Total Productive Maintenance is a New Way of Working 全面生產性維護是一種全新的工作方式 TPM Attitude: TPM態(tài)度: “We are all responsible for our equipment.” “我們所有人對我們的設備負責。Total Productive Maintenance OFFICE 辦公室 1 Process Certification QCPC Root Cause / Corrective Action SetUp Reduction Standard Work Mistake Proofing Market Feedback Analysis 6S Quality Clinic Activity Total Productive Maintenance ACE Office Qualifying Level TPM 2 程序驗證 全面性生產 維護 質量診斷程序 圖表 根本原因 修正行動 減少生產 準備 標準化 作業(yè) 防誤措施 市場反饋 分析 6S 質量診斷 活動 全面生產性維護 ACE 辦公室合格水平 3 Total Productive Maintenance is an equipment management strategy that improves equipment efficiency.