【正文】
essary roadblock preventing us from getting from baseline to entitlement in a process environment or pain in the way of getting a job done . It is a condition which causes an AIP to be reworked, halted, put on hold or queued unnecessarily. 何 謂障礙 ? 工作過(guò)程中的不必要路礙或痛苦。 Barrier Identification and Characterization 障礙的識(shí)別和描述 Subject Matter (“SM”) Barriers :專 業(yè)性 障礙 ? Unique industry, business or functional expertise 獨(dú)特 的行業(yè)、業(yè)務(wù)或職能方面的專業(yè)知識(shí) – What products/services are preferred by which customers? 有 哪些客戶?喜歡哪些產(chǎn)品 /服務(wù)? – Which systems or techniques are required to supply the product? 需要 形成哪些系統(tǒng)或技能來(lái)提供這些產(chǎn)品? – Equipment requirements 設(shè)備 需求 – Price/Value determinants價(jià)格 /價(jià)值的決定因素 – Data sheet contents數(shù)據(jù) 表頁(yè)內(nèi)容 Section PROPRIETARY 169。 Culture (“C”) Barriers: 文化 障礙 ? Subject matter amp。 2000 Thomas Group, Inc., All Rights Reserved Scenario 可 能出現(xiàn)的 狀況 A vendor has process problems 供應(yīng)商有了 流程問(wèn)題 Forecasting is poor 預(yù)測(cè) 不準(zhǔn)確 Resources not available 缺乏資源 Inventory Addition庫(kù)存 增加 Raw Material inventory 原材料 庫(kù)存 All forms of inventory 各種 庫(kù)存 Workinprocess inventory 未 成品庫(kù)存 Substitute Process – Example 替代 流程舉例 ? Inventory is usually the largest form of substitute process because: 庫(kù)存 通常是最大的替代流程,因?yàn)椋? – It‘s So Painless – No one has to improve business processes. 不費(fèi)事 誰(shuí)也不需要改進(jìn)業(yè)務(wù)流程 – It‘s So Simple – Build inventory and get fortable. 簡(jiǎn)單 – 只要有足夠庫(kù)存 就 OK了 – It Covers Up Mistakes – A dream e true. 掩蓋 了錯(cuò)誤 – 萬(wàn)事大吉 ? Inventory is put in place in an attempt to makeup for what could go wrong in the process. 庫(kù)存 在此的目的只是為了 彌補(bǔ)流程 中可能出現(xiàn)的 失誤 Section PROPRIETARY 169。 2000 Thomas Group, Inc., All Rights Reserved Three Types of Barriers – Summary (1) 三 種 類型 障礙 小結(jié) (1) 專業(yè)性 障礙 Subject Matter ?化學(xué) 流程 ?Chemical Process ?缺 陷和密度 ?Defect and Density ?材料 強(qiáng)度 ?Strength of Materials ?沖床 維護(hù) ?Press Maintenance ?制模 ?Molding ?銷售 規(guī)劃 ?Merchandising ?材料 和 材料 處理 ?Material and Handling ?檢查 而非 預(yù)防 ?Inspection vs. Prevention ?大批量 ?Large Lot Sizes ?瓶 頸 問(wèn)題 ?Bottlenecks ?時(shí)間 安排 不當(dāng) ?Poor Scheduling ?優(yōu)柔寡斷 ?Nondeterminism ?第 一次通過(guò)率低 /高 返工 率 /高 廢品 率 ?Low FirstPass Yield/Rework/Scrap ?流程 設(shè)計(jì) 不當(dāng) ?Poor Process Design ?地域?qū)I(yè)性障礙 ?Endemic Subject Matter Barriers 業(yè)務(wù) 流程障礙 Business Process Section PROPRIETARY 169。 3. What is most often the next highest ranked barrier to barrier removal? 排障最常出現(xiàn)的下一個(gè) 主要 障礙 是什么? ? Often the procedures installed by staff groups to maintain control 有些程序是某些員工群體特意設(shè)置 來(lái) 維持控制權(quán) Section PROPRIETARY 169。 Why are these machines failing? 為什么 這些機(jī)器 失靈? Routine maintenance isn’t being done on schedule 沒(méi)有 按時(shí)進(jìn)行維護(hù)。 WHAT IS THE ROOT CAUSE? 所以, 根 源 原因是什么? Section PROPRIETARY 169。 quantify impact 5. 指 定 BRT進(jìn)行障礙排除和設(shè)定時(shí)間 Appoint BRT for Barrier Removal amp。 . ? Write major causes on bottom bones of a Fishbone. ? 以頭腦風(fēng)暴法辨識(shí) 各主要原因的替代流程,寫在上方的魚刺圖上 。 I