【正文】
畢業(yè)設計 (論文 ) 顆粒包裝機的總體結構設計 學 號: 09130180 姓 名: 專 業(yè): 機械工程及自動化 系 別: 機械與電氣工程系 指導教師: 教授 二〇一三年六月 (正文下頁開始) 裝配圖( 0 號圖) 裝配圖細節(jié) 摘 要 顆粒包裝機一般適用于 食品、醫(yī)藥、茶葉、化工、等產品中松散狀、無粘性、細小的顆粒物品的小劑量自動包裝 ,主要 由包裝材料輸送機構、成型機構、封口機構、送料機構、切斷機構、機架等組成, 具有操作簡單、生產量大、適用范圍廣等特點。本設計進行了 顆粒 包裝機的設計方案論證、包裝原理分析、機械結構設計和強度計算等,設計的 顆粒 包裝機主要由供料料斗、計量供料、包裝薄膜供給、成型、縱封、橫封、定量供料器、切斷、電器加熱等組成, 其 工作原理是薄膜卷裝在可調節(jié)軸向距離的軸上,薄膜經張緊裝置、導向滾筒、牽引滾筒進入薄膜導向成型器,形成對折的 U 形結構。進而,縱封輥將薄膜橫封成筒狀,橫封輥將筒狀薄膜的底部封口,制成敞口袋,供料機構向敞口袋內充填物料,然后橫封輥將敞口袋的口封合,切割裝置的切刀將連續(xù)包裝袋切成單袋,完成包裝過程。本機具有 整體性好、運動 精度高、工作效率高、安全可靠、操作容易、制造成本低等特點。 關鍵詞:顆粒包裝機;結構設計;袋成型;縱封;橫封。 iii ABSTRACT Granule packing machine is generally used in food, medicine, tea, chemicals, and other products in loose form, nonsticky, tiny particles goods in small doses automatic packaging, mainly by the packaging material transport mechanism, forming mechanism, sealing mechanism, feed mechanism, cutting institutions, racks, etc., with simple operation, production capacity, wide application and other characteristics. This design makes packing machine design argument, packaging principle analysis, mechanical design and strength calculation, particle packing machine designed mainly by the supply hopper, metering feed, packaging film supply, molding, longitudinal sealing, transverse sealing , quantitative feeder, cutting, heating and other electrical ponents, its working principle is mounted on an adjustable film reel shaft axial distance, the film by the tensioning device, the guide rollers, traction roller guide into the film forming device to form a folded Ushaped configuration. Further, the longitudinal sealing rollers transverse sealing the film into a tubular shape, transverse sealing the tubular film roll at the bottom of the seal, made of open pocket, to open the bag feeding mechanism for filling material, and horizontal sealing rollers seal the mouth of the pocket open , cutter cutting device into a continuous bag single bag, plete packaging process. The machine has good integrity, high precision, high efficiency, safety and reliability, easy operation, and low manufacturing costs. KEYWORDS: Granule packing machine。 structural design。 bags molding。 longitudinal sealing。 transverse sealing. iv 目 錄 摘 要 ........................................................................................................................ i ABSTRACT ............................................................................................................ iii 目 錄 ...................................................................................................................... iv 1 緒論 ....................................................................................................................... 1 包裝機械的作用 ........................................................................................ 1 包裝機械的分類 ........................................................................................ 1 顆粒包裝機械的組成 ................................................................................ 2 顆粒包裝機械的發(fā)展趨勢 ........................................................................ 2 2 顆粒包裝機總體結構方案設計 ........................................................................... 4 顆粒包裝機設計參數 ................................................................................ 4 顆粒包裝機的設計方案 ............................................................................ 4 顆粒包裝機總體設計 ................................................................................ 6 執(zhí)行機構 ......................................................................................... 6 傳動系統(tǒng) ......................................................................................... 6 支撐形式選擇 ................................................................................. 7 機體強度設計 ................................................................................. 8 3 包裝紙輸送機構設計 ......................................................................................... 10 包裝紙輸送機構設計 .............................................................................. 10 機體強度設計 .......................................................................................... 12 4 袋成型機構設計 ................................................................................................. 14 袋成型機構的選擇 .................................................................................. 14 象鼻成型機構的設計計算 ...................................................................... 15 5 傳動系統(tǒng)方案設計 ............................................................................................. 19 總體傳動比分配 ...................................................................................... 20 主軸轉速計算 .......................................................................................... 21 主軸功率的確定 ...................................................................................... 21 主軸最小直徑估算 .................................................................................. 22 6 熱封設計 ............................................................................................................. 23 縱封滾輪的設計及計算 .......................................................................... 23 橫封裝置設計 .......................................................................................... 25 v 封合調整 .................................................................................................. 27 引導裝置 .................................................................................................. 32 結論 ......................................................................................................................... 33 致 謝 ..................................................................................................................... 34 參考文獻 .....................................