全面生產(chǎn)性維護(hù)tpm(已修改)
2025-03-01 22:37 本頁(yè)面
【正文】 Belton Confidential ?? Towards Operational Excellence LEAN Practitioner Program Total Productive Maintenance 全面生產(chǎn)性維護(hù) Belton Confidential ?? Visual Management 目視管理 Value Stream Mapping 價(jià)值流程圖 Material Control 物料控制 TPM 全面生產(chǎn)性維護(hù) Layout Optimization/Cell 布局優(yōu)化／ Cell SMED / Quick Changeover 快速切換 Error Proofing 防錯(cuò)法 Performance Metrics 績(jī)效指標(biāo) Theory Of Constraints 瓶頸理論 Lean Diagnostic 精益診斷 Change M Waste E 改變觀念 消除浪費(fèi) Lean Overview 精益概述 Lean Tools 精益工具 There are many tools and techniques in the Lean ?tool box?, all suited to different applications and circumstances. 在 LEAN工具箱中有許多工具和技巧 ,它們可以用于各種不同的情況 . Belton Confidential ?? Training Objectives 培訓(xùn)目的 After pletion of this training you should be able to 完成此課程后妳應(yīng)該能夠 : ?Understand what TPM is 理解 TPM是什么 ?Have an overview of Autonomous Maintenance activities 有自主維護(hù)的概念 ?Understand Equipment Losses 理解設(shè)備損失 ?Able to focus on equipment improvement using OEE 能用 OEE來(lái)關(guān)注設(shè)備的改善 Belton Confidential ?? 1950s MAINTENANCE Breakdown 事后維護(hù) “ 停機(jī)維修 ” 1960s PREVENTATIVE MAINTENANCE 預(yù)防維護(hù) “I operate...you fix” ” 我操作 ...你維修 ” 1970s PRODUCTIVE MAINTENANCE 生產(chǎn)性維護(hù) “Recognition of Equipment Maintenance Issues at Plant Design Stage” “ 在設(shè)計(jì)階段強(qiáng)調(diào)設(shè)備維護(hù) ” 1980s TOTAL PRODUCTIVE MAINTENANCE 全面生產(chǎn)性維護(hù) “Productive Maintenance with Total Employee Participation” “ 全面維護(hù) ,全員參與 ” The importance of excellent ?asset stewardship? is now recognized by the world?s leading manufacturing panies as a critical success factor. 卓越的固定資產(chǎn)管理目前已被世界領(lǐng)先的制造公司作為一個(gè)關(guān)鍵的成功因素 Introduction 介紹 Belton Confidential ?? 什么是全面生產(chǎn)性維護(hù) (TPM)? ?Total Productive Maintenance or TPM in short is a concept of optimizing equipment effectiveness through total employee involvement 全面生產(chǎn)性維護(hù) (簡(jiǎn)稱 TPM)是通過 全員 參與來(lái)改善機(jī)器 一生 的 總 性能 . ?TPM aims to reduce statistical variability on equipment by improving the equipment performance in order to achieve a more robust and predictable process TPM目的在于改善機(jī)器的績(jī)效 ,降低機(jī)器的統(tǒng)計(jì)波動(dòng) , 來(lái)達(dá)到更可靠的工序 . ?Production, maintenance engineering crew support each other and understand how their roles interact in order to work towards Zero Breakdown, Zero Accident, Zero Defects 生產(chǎn) ﹑ 維修和工程的同事互相支持 ﹐ 理解相互的職責(zé) ﹐ 共同達(dá)到 零故障 ﹑ 零事故 ﹑ 零不良 ﹒ Belton Confidential ?? TPM Potential benefits 潛在好處 ?Productivity 生產(chǎn)力 Increased Labor Productivity Increased Value Added Increased Rate of Operation Reduced Breakdowns ?Cost 成本 More Effective Use of Manpower Reduced Maintenance Costs Reduced Energy Costs ?Quality 品質(zhì) Reduced Defects in Process Reduced Customer Claims ?Morale 士氣 Increase in Improvement Ideas Improved Communication through small group meetings ?Delivery 交付 Increased Schedule Adherence Increased Stock Turns ?Safety /Environment安全 /環(huán)境 Zero Accidents Zero Pollution Belton Confidential ?? Overview of Autonomous Maintenance 自主維護(hù)概述 Objectives 目的 ? Improve machine and work productivity 提高產(chǎn)能 ? Improve employee morale 提供雇員士氣 ? Improve work satisfaction 提高工作滿意度 ? Reduce unplanned downtime 降低非計(jì)劃停機(jī)時(shí)間 ? Reduce speed loss 降低速度損耗 Belton Confidential ?? Operational Roles 運(yùn)作角色 In TPM maintenance is asking for manufacuturing assistance. 在 TPM中維修請(qǐng)求生產(chǎn)幫助 In TPM manufacturing is asking for maintenance assistance. 在 TPM中生產(chǎn)請(qǐng)求維修幫助 Both departments are the wheels of the same car. 兩個(gè)部門相當(dāng)于同一輛車上的輪子 Operator 操作員 Maintenance 維修員 Belton Confidential ?? Change Attitude 態(tài)度改變 Dramatic change in attitude 在態(tài)度上的戲劇性變化 Old attitude 老的態(tài)度 ? it is no the operator?s responsibility to perform
教學(xué)課件相關(guān)推薦
鄂ICP備17016276號(hào)-1