【正文】
三維造型軟件在模具設(shè)計(jì)中的應(yīng)用(按鈕注射模設(shè)計(jì))摘 要 本文主要介紹的是按鈕注射模結(jié)構(gòu)的設(shè)計(jì)方法,首先分析按鈕的塑料工藝特點(diǎn),包括塑件的結(jié)構(gòu)要素、尺寸公差和精度的選擇等,并對按鈕注射模具的成型設(shè)備進(jìn)行初步選擇。接著介紹了按鈕注射模的分型面的選擇、型腔數(shù)目的確定,對兩種型腔排列方式作出了對比選擇。重點(diǎn)介紹了按鈕注射模的澆注系統(tǒng)、冷卻系統(tǒng)、加熱系統(tǒng)、標(biāo)準(zhǔn)模架的選擇以及成型零部件的結(jié)構(gòu)設(shè)計(jì)等。同時(shí)對加熱系統(tǒng)、冷卻系統(tǒng)、成型零部件的工作尺寸的確定與模具各個(gè)零件的選材和熱處理工藝進(jìn)行了計(jì)算,最后對注射機(jī)的工藝參數(shù)進(jìn)行了校核。另外本文還敘述了應(yīng)用Pro/E進(jìn)行模具3D總裝配設(shè)計(jì)的基本思路,并結(jié)合具體實(shí)例說明了應(yīng)用EMX設(shè)計(jì)模具總裝配的基本流程和具體步驟,該設(shè)計(jì)思路和方法也適合應(yīng)用其它軟件進(jìn)行模具的3D總裝配設(shè)計(jì)。提出了利用Pro/E進(jìn)行注塑模設(shè)計(jì)給企業(yè)帶來的巨大經(jīng)濟(jì)效益。經(jīng)過驗(yàn)證,本模具的結(jié)構(gòu)設(shè)計(jì)巧妙,操作方便,使用壽命較長,塑件達(dá)到了規(guī)定的技術(shù)要求。 關(guān)鍵詞 按鈕/注射模/分型面/Pro/ETHREEDIMENSIONAL MODELING SOFTWARE IN THE MOLD DESIGNABSTRACTThe designing methods of injection structure of the button were mainly introduced in this article .First the technological characteristics of the button were analyzed ,including the main parts of structure of the spare part of the plastics ,the selection of size tolerance and accurate degree of the spare parts of the plastics .According to the above ,the forming equipment was selected .Then parting line was selected ,the number of cavities was assured ,and an parison selection was made between two layout types of cavities .A specific introduction was made on feed system of the injection mould ,cooling system ,heating system ,the selection of standard mould bases ,and the design of the structure of forming parts .Meanwhile the heating system ,the cooling system ,working dimension of forming parts were assured .And the corepulling distance and ejecting distance were calculated .At last the technological parameters of the forming equipment were calculated .The basic thoughts for 3D assemble design of injection mold based on Pro/E isintroduced.The designing of the layout and the process of 3D assemble are instantiated withEMX by an example.It is of certain reference value to the 3D assemble of mold design by othersoftware.bring forward that the design of the injection mold by Pro/E brings greateconomy benefint . Production proved that the mould structure was designed cleverly ,the mould can be operated easily ,the service life of mould is long and plastic parts products meet technical requirement . KEY WORDS the button ,injection mould ,parting line ,pro/e目 錄1 前言 12 成型工藝規(guī)程的編制 3 塑件的工藝性分析 3 塑件的原材料分析 3 塑件的結(jié)構(gòu)和尺寸精度表面質(zhì)量分析 3 計(jì)算塑件的體積和質(zhì)量 4 注射工藝參數(shù)的確定 43 注射模的結(jié)構(gòu)設(shè)計(jì) 5 分型面的選擇: 5 確定型腔的排列方式: 5 澆注系統(tǒng)的設(shè)計(jì): 6 主流道的設(shè)計(jì) 6 分流道的設(shè)計(jì) 6 澆口設(shè)計(jì) 6 標(biāo)準(zhǔn)零件的選用 6 澆口套和定位環(huán)的選用 6 導(dǎo)柱和導(dǎo)套的選用 7 復(fù)位桿的選用 10 拉料桿的選用 11 推桿的選用 13 螺釘?shù)倪x用 144 模具設(shè)計(jì)的有關(guān)計(jì)算 14 型腔和型芯工作尺寸計(jì)算 14 型腔尺寸計(jì)算 14 型芯尺寸計(jì)算 16 型腔側(cè)壁厚度和底板厚度計(jì)算 16 型腔側(cè)壁厚度計(jì)算 16 底板厚度計(jì)算 175 模具加熱和冷卻系統(tǒng)的計(jì)算 176 標(biāo)準(zhǔn)模架的選擇 187 模具閉合高度的確定 198 注射機(jī)有關(guān)參數(shù)的校核 209 模具工作原理的介紹 2010 模具的安裝和試模 23 模具的安裝 23 試模 2311 結(jié)束語 25致 謝...............................................................................................................26參考文獻(xiàn).........................................................................................................271 前言 Pro/ENGINEER自從l988年問世以來,十余年間已成為全世界最普及的3D CAD/CAM系統(tǒng),它集成了零件設(shè)計(jì)、產(chǎn)品裝配、模具開發(fā)、NC加工、鈑金件設(shè)計(jì)、逆向工程、自動(dòng)測量、機(jī)構(gòu)模擬、應(yīng)力分析和產(chǎn)品數(shù)據(jù)庫管理等功能,因此,在機(jī)械、模具、工業(yè)設(shè)計(jì)、汽車、自行車、航天、家電以及玩具等行業(yè)都得到廣泛應(yīng)用。特