【正文】 大件設(shè)備吊裝技術(shù)方案 新版編制單位：中建安裝工程有限公司編 制 人：審 核 人： 審 批 人： 編制日期： 2012 年 11 月 14 日 大型設(shè)備吊裝方案目錄 工程概述 編制依據(jù) 吊機(jī)選用及大型吊機(jī)進(jìn)場(chǎng) 工期安排 大件設(shè)備吊裝程序圖 大件設(shè)備吊裝計(jì)劃 施工方法 吊裝原則 設(shè)備運(yùn)輸路線(xiàn)及現(xiàn)場(chǎng)設(shè)備存放示意圖 項(xiàng)目組織機(jī)構(gòu) 工機(jī)具配備 索具選擇 500T；25 0T履帶吊技術(shù)參數(shù) 索具、計(jì)算校核： LR1750型750T履帶吊技術(shù)參數(shù)/（SDB桿工況） 吊裝橫梁設(shè)計(jì)計(jì)算： 地基處理 吊裝操作流程 吊裝工作應(yīng)注意的安全事項(xiàng): 質(zhì)量目標(biāo)與質(zhì)量保證措施 起重吊裝的指揮和吊裝工藝崗位的分工 吊裝作業(yè)風(fēng)險(xiǎn)評(píng)價(jià)報(bào)告（附件）設(shè)備吊裝作業(yè)風(fēng)險(xiǎn)評(píng)估一、 編制依據(jù) 二、 吊裝作業(yè)用設(shè)備——起重機(jī)使用過(guò)程中的隱患三、 自行動(dòng)臂起重機(jī)事故產(chǎn)生的原因四、 大件吊裝中的關(guān)鍵控制環(huán)節(jié)（附件）設(shè)備吊裝作業(yè)應(yīng)急預(yù)案一、 引言二、 工作標(biāo)準(zhǔn)三、 應(yīng)急組織四、 應(yīng)急工作程序 南京XXXXVAM項(xiàng)目大件設(shè)備吊裝技術(shù)方案 General工程概述 Celanese (Nanjing) VAM project is located in NCIP, China. It is wholly Celanese invested project. This project is at the south of phase 1 AA project and the total area is about framework and foundation has been basicly pleted, so some equipment can be lifted to the position. The total length of the layout is about and width is about . There are many roads and other projects around this area, the phase 1 AA project is under missioning ,and phase 2 is in installation and will e to missioning soon.南京XXXXVAM項(xiàng)目為配套新建裝置,位于南京化工工業(yè)園區(qū)方水路和寧六公路中段,一期醋酸裝置南側(cè)，,基礎(chǔ)及框架已基本完成,并能達(dá)到部分設(shè)備吊裝就位要求。；；靠裝置區(qū)周邊全是廠(chǎng)區(qū)公路及其它裝置項(xiàng)目，一期醋酸裝置正在調(diào)試之中。二期多元化工還在安裝中，馬上進(jìn)入調(diào)試階段。 The rigging plan of some big equipment like 250T vertical reactor ,175T、73T、60T verticle tower and 60T、55T、43T horizontal equipment will be provided in this document. And small equipment won’t be discussed since the simplicity of them.整個(gè)裝置主要包括250T立式反應(yīng)器；175T、73T、60T立式塔；60T、55T、43T臥式設(shè)備為例來(lái)編制校核吊裝技術(shù)方案。其余小型設(shè)備在本方案中不加于說(shuō)明和校核。 Considering varies of the factors, like equipment, area, fee and so on, the concrete planing of lifting will be decided by the mobilization of the equipment.綜合考慮。設(shè)備、場(chǎng)地、費(fèi)用等各種因素，按照設(shè)備進(jìn)場(chǎng)正確時(shí)間，具體安排吊裝計(jì)劃。 Critical Equipment list 大件設(shè)備參數(shù)表 (大型吊機(jī)第一次站位)設(shè)備位號(hào)設(shè)備名稱(chēng)規(guī)格（m）數(shù)量（臺(tái)）重量（t）起吊高度（m）安裝標(biāo)高（m）吊機(jī)選用（t）溜尾吊(t)R001反應(yīng)器1250+34+500T履帶吊注：6臺(tái)設(shè)備在全部到貨的情況下，實(shí)際臺(tái)班為2個(gè)臺(tái)班。250T履帶吊注：6臺(tái)設(shè)備在全部到貨的情況下，實(shí)際臺(tái)班為2個(gè)臺(tái)班。T001塔（立式）150++塔盤(pán)T010塔（立式）160++塔盤(pán)T015塔（立式）173++塔盤(pán)V003塔（立式）1++V004塔（立式）41++ (大型吊機(jī)第二次站位) T002塔（立式）111++吊機(jī)選用（t）溜尾吊(t)填料250T履帶吊注：6臺(tái)設(shè)備在全部到貨的情況下，實(shí)際臺(tái)班為1個(gè)臺(tái)班。T003塔（立式）121++750T履帶吊注：6臺(tái)設(shè)備在全部到貨的情況下，實(shí)際臺(tái)班為1個(gè)臺(tái)班。填料T004塔（立式）124++填料T005塔（立式）1175++塔盤(pán)T006塔（立式）173++塔盤(pán)T008塔（立式）112++塔盤(pán)V002臥式1++250T履帶吊注：4臺(tái)設(shè)備在全部到貨的情況下，實(shí)際臺(tái)班為1個(gè)臺(tái)班。V045臥式1++V062臥式160++V063臥式160++ Reference 編制依據(jù) General layout drawing of project 裝置平面布置圖 Equipment layout and section drawing 設(shè)備布置及剖面圖 Standard requirement for equipment lifting(SHJ51590)大型設(shè)備吊裝工程施工工藝標(biāo)準(zhǔn)(SHJ51590) Lifting code of Chemical Project(SH/T35362002)化工工程建設(shè)起重規(guī)范(SH/T35362002). Safety specification of Petrochemical Project(SH35052001)石油化工施工安全技術(shù)規(guī)程SH35052001 Specification of 750T crane（see attachment）LR1700型750T履帶吊性能參數(shù)表(見(jiàn)附件) Specification of 500T crane（see attachment）LR5000型500T履帶吊性能參數(shù)表(見(jiàn)附件) Specification of 250T crane（see attachment）SCX2500型250T履帶吊性能參數(shù)表(見(jiàn)附件) Specification of 200T truck crane（see attachment）LTM1200/1型200T汽車(chē)吊性能參數(shù)表(見(jiàn)附件) Specification of 130T truck crane（see attachment）LTM1120/1型130T汽車(chē)吊性能參數(shù)表(見(jiàn)附件) The selection and mobilization of the crane 吊機(jī)選用及大型吊機(jī)進(jìn)場(chǎng) According to inspection, the hoisting condition is not too bad (path,equipment enters the arena and so on)the equipment is close but the space of hoisting is enough. The equipment weight, the equipment hoisting highly as well as the installment position, the hoisting machinery technical parameter situation synthesisconsideration, select LR1750 750T crane, LR1750 500T crane, SCX2500 250T crane, LTM1200/1 200T crane, LTM1120/1 130T crane, QY25G 25T crane.現(xiàn)場(chǎng)觀(guān)察，吊裝條件不理想（包括道路、設(shè)備進(jìn)場(chǎng)等），整個(gè)裝置布置緊湊，吊裝作業(yè)空間。設(shè)備重量、設(shè)備吊裝高度以及安裝的位置、起重機(jī)械的技術(shù)參數(shù)情況綜合考慮，選用LR1750型750T履帶吊、LR5000型500T履帶吊、SCX2500型250T履帶吊、LTM1200/1型200T汽車(chē)吊、LTM1120/1型130T汽車(chē)吊、QY25G型25T汽車(chē)吊。 The position of the lifting equipmnet will be relocated once during the lifting. Others are not been cosidered hereafter.整個(gè)裝置設(shè)備吊裝大型吊機(jī)站位分二~三次，移位一次，其余小型設(shè)備吊機(jī)進(jìn)場(chǎng)在本方案中不以說(shuō)明。 The schedule 吊裝工期 The large equipment lifting flow chart 大件設(shè)備吊裝程序圖 The large equipment lifting plan 大件設(shè)備吊裝計(jì)劃序號(hào)任務(wù)名稱(chēng)工作日開(kāi)始時(shí)間完成時(shí)間年 月 日12345678910111213141500T履帶吊進(jìn)場(chǎng)組裝 Mibilization and assembling of 500T crane31號(hào)２號(hào)2Mibilization and assembling of 250T crane 250T履帶吊進(jìn)場(chǎng)組裝21號(hào)2號(hào)3Start rigging R00T01T010.開(kāi)始吊裝R00T01T0101３號(hào)３號(hào)4T00V00V0031４號(hào)４號(hào)5Mibilization and assembling of 750T crane750T履帶吊進(jìn)場(chǎng)組裝、250T履帶吊移位４５號(hào)８號(hào)6Start riggingT00T00T004. 開(kāi)始吊裝T00T00T0041９號(hào)９號(hào)7T00T