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Development of Flexible Manufacturing System using Virtual Manufacturing Paradigm SungChung Kim* and KyungHyun Choi School of mechanical engineering, Chungbuk National University, Cheongju, South Korea, School of mechanical engineering, Cheju National University, Cheju, South Korea ABSTRACT The importance of Virtual Manufacturing System is increasing in the area of developing new manufacturing processes, implementing automated workcells, designing plant facility layouts and workplace ergonomics. Virtual manufacturing system is a puter system that can generate the same information about manufacturing system structure, states, and behaviors as is observed in a real manufacturing. In this research, a virtual manufacturing system for flexible manufacturing cells (VFMC), (which is a useful tool for building Computer Integrated Manufacturing (CIM),) has been developed using objectoriented paradigm, and implemented with software QUEST/IGRIP. Three object models used in the system are the product model, the facility model, and the process model. The concrete behaviors of a flexible manufacturing cell are represented by the taskoriented description diagram, TID. An example simulation is executed to evaluate applicability of the developed models, and to prove the potential value of virtual manufacturing paradigm. Key Words : FMS, virtual manufacturing system, CIM, objectoriented paradigm, TID 1 Recent trends in manufacturing systems, such as the need for customized products by small batches and for fast product renewal rates, have been demanding new paradigms in manufacturing. Therefore, the modern manufacturing systems are needed to be adaptable, and have the capability to reconfigure or self configure their own structure. Flexible Manufacturing Cells (FMCs) are generally recognized as the best productivity tool for small to medium batch manufacturing, and are also basic unit to construct a shop floor which is an important leve for developing puter integrated manufacturing (CIM). However, due to its plexity, the modeling and operation methodology related to FMC should be verified before implementation. As one of approaches to these requirements, Virtual Manufacturing (VM) approach has been introduced, and known as a effective paradigm for generating a model of manufacturing systems and simulating manufacturing processes instead of their operations in the real world. VM pursues the informational equivalence with real manufacturing systems. Therefore, the concept of Virtual Manufacturing System is expected to provide dramatic benefits in reducing cycle times, manufacturing and production costs, and improving munications across global facilities to launch new products faster, improve productivity and reduce operations costs for existing product shop [1,2]. With an objectoriented paradigm, puterbased technologies such as virtual prototyping and virtual factory are employed as a basic concept for developing the manufacturing processes, including the layout of the optimal facility, to produce products. Virtual prototyping is a process by which advanced puter simulation enables early evaluation of new products or machines concept without actually fabricating physical machines or products. Bodner, et al.,[3] concentrated on the decision problems associated with individual machines that assemble electronic ponents onto printed circuit boards (PCBs). Virtual factory is a realistic, highly visual, 3D graphical representation of an actual factory floor with the real world plexity linked to the production controlling system and the real factory. Virtual factories are increasingly used within manufacturing industries as representations of physical plants, for example, VirtualWork system for representation of shop floor factory[4]. Despite its benefits and applicability, VM systems should deal with a number of models of various types and require a large amount of putation for simulating behavior of equipment on a shop floor. To cope with this plexity in manufacturing, it is necessary to introduce open system architecture of modeling and simulation for VM systems. In this paper, three models, which are product, device, and process models will be addressed. Especially processmodel for FMC will be emphasized using QUEST/IGRIP as an implementation issue. The open system architecture consists of wellformalized modules for modeling and simulation that have carefully deposed functions and welldefined interface with other modules. 2 2. Concept of virtual manufacturing Virtual Manufacturing System is a puter model that represents the precise and whole structure of manufacturing systems and simulates their physical and logical behavior in operation, as well as interacting with the real manufacturing system. Its concept is specified as the model of present or future manufacturing systems with all products, processes, and control data. Before information and control data are used in the real system, their verification is performed within virtual manufacturing environment. In addition, its status and information is fed back to the virtual system from the real system. Virtual environments will provide visualization technology for virtual manufacturing. The virtual prototype is an essential ponent in the virtual product life cycle, while the virtual factory caters for operations needed for fabricating products. Therefore, the developments in the area of virtual prototyping and virtual factory will enhance the capabilities of