【正文】
2020/9/18 2020 LiteOn DELL CQS QIT TEAM 1 2020/9/18 2020 LiteOn DELL CQS QIT TEAM 1 Reducing PPID scanning problem in DELL integrators LiteOn Power Plant III 2020/9/18 2020 LiteOn DELL CQS QIT TEAM 2 a. Team Leader: Jay Wu b. Team Members: Able Song(JQE), Kate Gu(BCC), Penny Pan(IPQC), Tom Tang(MFG), Satch He(TE), Dalia Dai(CQS). c. Advisor: Jonathan Ma Team Name:Blue eyes Team Structure: 2020/9/18 2020 LiteOn DELL CQS QIT TEAM 3 Project Planning amp。 Timetable 月別周別 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4PLAN ACTUALLYPLAN ACTUALLYPLAN ACTUALLYPLAN ACTUALLYPLAN5. 數(shù)據(jù)收集 ACTUALLYPLAN ACTUALLYPLAN ACTUALLYPLAN ACTUALLYPLAN ACTUALLYPLAN10. 標(biāo)準(zhǔn)化 ACTUALLYPLAN ACTUALLY預(yù)計完成 實際完成QIT活動計劃實施追蹤表Nov 39。00 Dec Jan 39。01 FebAbleDaliaTeammembers職責(zé)分配項目AbleDaliaJay AbleDaliaAbleDaliaTeammembersTeammembersTeammembersTeammembersTeammembersTeammembers2020/9/18 2020 LiteOn DELL CQS QIT TEAM 4 Title: Reducing PPID Scanning Problem in DELL integrators, by improving DPPM from 212 to below 10. 2020/9/18 2020 LiteOn DELL CQS QIT TEAM 5 ?Improve LRR in DELL Matrix。 ?Save quality failure cost(Including material cost and customers’ LRR cost) ?Meet with customers’ requirements and expectations. for selecting this theme: 2020/9/18 2020 LiteOn DELL CQS QIT TEAM 6 ? Pareto1of Top failures in LRR and Integrators:(Sep. ‘00~Nov. ‘00) From the Pareto above, we can find the PPID Scan Problem takes about 20% of the DELL LRR from Sep. ‘00 to Nov. ‘00, and the PPID Scan Problem here was only calculated the data in Foxconn(DELL integrator). The same problem at other sites was just handled by LiteOn Service Centers and was omitted, which means the defective rate should be more than the quantity listed above. Category Q’ty Impact % SubImpact PPID Scan 51 % % CND 42 % % Wire Bushing 38 % % Resistors 35 % % MISC 26 % % Others 64 % % Total 256 % % 084168252PPID Scan CND Wire Bushing Resistors MISC Others%%%%%% for selecting this theme: For back up 2020/9/18 2020 LiteOn DELL CQS QIT TEAM 7 ? Foxconn plained some of the PPID labels on 9228C and 8765D models are very difficult to be scanned, which caused Foxconn lines shut down in Oct. and Nov. ‘00(VDCS No. IQC001120704) ? The Foxconn line DPPM is: Of Present Situation: Month Sep. Oct. Nov. TotalInput 127671 117047 188928 433646PPID defectives 2 9 40 51DPPM 16 77 212 1