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rate calibration revisions, ., no machining changes, minor assembly revisions, and no plant facilities/infrastructure revisions. P2 Very minor packagedriven changes, ., engine actions (such as corrosion upgrades and oil coolers). S3 Moderate freshening, ., carryover inner panels, new outers. M3 Minor engine/transmission upgrade, ., minor machining/assembly changes (retool existing equipment in place), minor CNC programming changes, and very minor plant facilities/infrastructure revisions. P3 Minor packagedriven changes, ., revised exhaust manifolds, nonstructural oil pan. S4 Carryover platforms, ., all new to the customer. M4 Moderate engine/transmission upgrade, ., retool existing machining/assembly lines (minimal number of new or reworked machines), CNC programming changes, and minor plant facilities/infrastructure revisions. P4 New use of P/T for nonstructural engine actions, ., new exhaust manifolds, new catalysts. S5 Modified platforms, ., carryover platforms with structural changes. M5 Major engine/transmission upgrade, ., significant portion of machining (assembly lines are new, reworked, or retooled), and major plant facilities/infrastructure revisions. P5 P/T design actions are within correlation of analytical tools, ., major engine/transmission upgrade. S6 New platforms, ., all new platform and structure. M6 All new engine/transmission, ., nearly all machining (assembly lines are new, reworked, or retooled), and major plant facilities/infrastructure revisions. P6 Analytical tools are not sufficiently developed, ., new engine/bustion. APQP Status Reporting ProcessAPQP Generic Program Gantt Chart APQP Status Reporting ProcessRelationship Table VO NMP Launch Engineer APQP Status Reporting ProcessA P Q P E l e m e n t / A P Q P 要素 P u r c h a s i n g /采購(gòu)F o r d / S u p p l i e rP D ( 1 ) /福特 /供方 PDS u p p l i e r /供方1 S o u r ci n g D e ci si o n /選點(diǎn) 決定 Lead/ 領(lǐng)導(dǎo) S u p p o r t /支持 S u p p o r t /支持2 C u st o m e r I n p u t R e q u i r e m e n t s/ 顧客輸入要求 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo) S u p p o r t /支持3 C r a f t sm a n sh i p /精致工藝 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo) S u p p o r t /支持4 D e si g n F M E A /設(shè)計(jì) F M E A S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo) S u p p o r t /支持5 D e si g n / M a n u f a ct u r i n g R e v i e w ( s) /設(shè)計(jì)、制造評(píng)審 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo) S u p p o r t /支持6D e si g n V e r i f i ca t i o n P l a n R e p o r t /設(shè)計(jì)驗(yàn)證計(jì)劃和報(bào)告 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo) S u p p o r t /支持7 S u b co n t r a ct o r A P Q P S t a t u s/ 分承包方 A P Q P 狀態(tài) S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)8 F a ci l i t i e s, T o o l s G a g e s/ 設(shè)施,工具和量具 S u p p o r t /支持 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)9 P r o t o t y p e B u i l d C o n t r o l P l a n /樣件制造控制計(jì)劃 S u p p o r t /支持 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)10 P r o t o t y p e B u i l d ( s) /樣件制造 S u p p o r t /支持 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)11 D r a w i n g s S p e ci f i ca t i o n s/ 圖樣和規(guī)范 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo) S u p p o r t /支持12 T e a m F e a si b i l i t y C o m m i t m e n t /小組可行性承諾 S u p p o r t /支持 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)13 M a n u f a ct u r i n g P r o ce ss F l o w ch a r t /制造過(guò)程流程 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)14 P r o ce ss F M E A /過(guò)程 F M E A S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)15 M e a su r e m e n t S y st e m s E v a l u a t i o n /測(cè)量系統(tǒng)評(píng)估 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)16 P r e L a u n ch C o n t r o l P l a n /試生產(chǎn)控制計(jì)劃 S u p p o r t /支持 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)17 O p e r a t o r P r o ce ss I n st r u ct i o n s/ 操作工過(guò)程指導(dǎo)書(shū) S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)18 P a cka g i n g S p e ci f i ca t i o n s/ 包裝規(guī)范 S u p p o r t /支持 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)19 P r o d u ct i o n T r i a l R u n /產(chǎn)品試生產(chǎn) S u p p o r t /支持 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)20 P r o d u ct i o n C o n t r o l P l a n /生產(chǎn)控制計(jì)劃 S u p p o r t /支持 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)21 P r e l i m i n a r y P r o ce ss C a p a b i l i t y S t u d y S u p p o r t /支持 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)22 P r o d u ct i o n V a l i d a t i o n T e st i n g /生產(chǎn)確認(rèn)試驗(yàn) S u p p o r t /支持 S u p p o r t /支持 Lead/ 領(lǐng)導(dǎo)23 P a r t S u b m i ssi o n W a r r a n t ( P S W ) /零件提交保證書(shū) Lead/ 領(lǐng)導(dǎo) S u p p o r t /支持 S u p p o r t /支持 i n d i c a t e s n i l p a r t i c i p a t i o n u n l e s s o t h e r w i s e r e q u e s t e d . 表示沒(méi)有人參加,除非是要求的。R e s p o n s i b i l i t y t o D r i v e E l e m e n t t o C o m p l e t i o n /職責(zé)促使各因素完成M a t r i x i s t o b e u s e d a s a g u i d e l i n e a n d c a n b e r e v i s e d t o s u i t A f f i l i a t e / p r o g r a m . S h o u l d b e a g r e e d w h e n r o l e s a n d r e s p o n s i b i l i t i e s i s d e f i n e d / a g r e e d .此矩陣將被作為指南使用,也可以進(jìn)行修訂,以符合 / 項(xiàng)目。當(dāng)角色和職責(zé)確定 / 同意后,此矩陣就決定了。, 1 W h e t h e r F o r d o r S u p p l i e r P D l e a d s w o u l d d e p e n d o n w h e t h e r t h e p a r t / s y s t e m i s F o r d d e s i g n e d , g r e y b o x o r b l a c k b o x .# 1 由福特還是由供方 P D 領(lǐng)導(dǎo),取決于零件 / 系統(tǒng)是否由福特設(shè)計(jì)的,是灰色的還是黑色的。 S h o u l d b e a g r e e d w h e n r o l e s a n d r e s p o n s i b i l i t i e s i s b e i n g d e f i n e d / a g r e e d . 當(dāng)角色和職責(zé)定義 / 達(dá)成一致之后,此矩陣就應(yīng)該決定了。Matrix for Quality Planning 質(zhì)量策劃矩陣 16 APQP Status Reporting ProcessModule Introduction APQP Risk Assessment and Kickoff APQP 風(fēng)險(xiǎn)評(píng)審 和起動(dòng) APQP Status Reporting ProcessAPQP Systemic Flow APQP 系統(tǒng)流程 APQP過(guò)程流程 精致工藝 資源決定 顧客輸入要求 小組可行性承諾 圖紙 /規(guī)范 P圖 失效模式和后果分析 規(guī)范和目標(biāo) ( VDS/SDS/CDS) 車(chē)輛 /系統(tǒng) /子系統(tǒng)/部件的設(shè)計(jì) 設(shè)計(jì)失效模式后果分析 ( DFMEA) 圖紙 /規(guī)范 (文件 /電子檔) 設(shè)計(jì)驗(yàn)證計(jì)劃 ( DVP) 樣件制造 控制計(jì)劃 樣件制造 測(cè)量系統(tǒng)評(píng)價(jià) (尺寸控制) 設(shè)施 /工具 /量具 制造過(guò)程流程 操作工過(guò)程指導(dǎo)書(shū) (過(guò)程定義) 試生產(chǎn)控制計(jì)劃 過(guò)程失效模式后果分析 ( PFMEA) 操作工過(guò)程指導(dǎo)書(shū) (驗(yàn)證和培訓(xùn)) 生產(chǎn)控制計(jì)劃 產(chǎn)品試生產(chǎn) 初始過(guò)程能力 生產(chǎn)確認(rèn)試驗(yàn) 零件提交保證書(shū) ( PSW) 向前 的信息流 向后 的信息流 設(shè)計(jì) /制造評(píng)審 (在所有 APQP要素后) 13C APQP Status Reporting