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Markets 設(shè)立超市需注意的幾點(diǎn) : ? Have an overflow spot and a means to monitor. 設(shè)立庫存限制和監(jiān)控方法 ? Try to reserve spaces for future parts. 提前考慮,為以后的部件留出儲存空間 ? Preferably, do not store the same part in more than one location. 同一部件最好儲存在一個區(qū)域 ? Make sure aisle ways can acmodate forklifts. 保證過道可容納或通行搬運(yùn)工具 . Determine customer demand確定客戶需求 ? Takt time is a reference number that gives you a sense for the pace at which each process needs to be producing. TAKT 節(jié)拍時間為了解并調(diào)整各個工序的生產(chǎn)速度提供參考依據(jù) ? To calculate takt time, divide the available time by the customer demand. 用可利用的生產(chǎn)時間除以客戶需求量, 即為節(jié)拍時間 . For our plant對我們公司來說 : ? One shift is nine hours – there is one 60minute lunch 9小時一個班次 ,其中有 1個小時的就餐休息時間 ? Worktime 工作時間 – 8Hrs. X 60min/hr = 480 minutes 8小時 X 60 = 480分鐘 – 480 minutes per shift ? There is 28,800 seconds per shift 480分鐘每個班次 ,即 28,800秒每個班次 Customer demand客戶需求 The customer needs 2,000 pairs each day. 客戶每天需要 2,000足鞋 We work one shift each day in Assembly, 6 days per week. 制造車間每天一個班次 ,每周工作 6天 Customer demand is 客戶的需求是 : – 2,000 Pairs / 28,800 sec 2,000足 / 28,800秒 – or 1 PAIR every seconds 或每 Market setups and locations 供應(yīng)超市準(zhǔn)備和位置選定 ? Locate space within the plant that can be used as a market(s). 選定公司可作為超市的位置 ? Minimize the number of markets. – If may be necessary to start with several small ones, later to bine into one. 盡量減少超市的數(shù)量 ,若有必要可先設(shè)立幾個小的超市 ,以后再合并成大的超市 . Manpower and equipment needed 人員和設(shè)備要求 Parts are delivered to the line by Material Handlers using handcarts. 搬運(yùn)人員用手推車將部件運(yùn)到生產(chǎn)線 The Material Handler has a designated route that covers all the stations he (or she) is responsible for. 搬運(yùn)人員按照指定的運(yùn)輸路線負(fù)責(zé)自己的工作區(qū)域 He delivers all parts needed on that delivery cycle, retrieves all empty containers 搬運(yùn)人員必須循環(huán)搬運(yùn)所需部件 ,并取回空的部件箱 Training 培訓(xùn) The people who are affected by the new system need to understand why the pany has implemented the program. 新體系所涉及到的人員需要懂得為什么公司實(shí)施此體系 Those who are to support it must understand how it works. 支持新體系的人員需懂得體系是怎樣運(yùn)作的 All people must receive adequate training in order for the system to be both robust and successful. 所有相關(guān)人員需接受培訓(xùn)以保證新體系的運(yùn)作效率和成功。 Training (continued) 培訓(xùn) Remember who the audience is: Production workers have little regard for how many turns the inventory makes… Material handlers will not see inventory reduction as a benefit…. 記住誰是培訓(xùn)對象: 那些對庫存的影響不太關(guān)心的生產(chǎn)者 … 看不到減少庫存會帶來收益的資材管理者 … Training (continued) 培訓(xùn) Design your