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Simple Plunger design (cold fed) Machined groves in Housing Stepped Plunger FS Master Cylinder 169。 TRW Automotive Holdings Corp. 2022 169。 TRW Automotive Inc. 2022 20 Standard Length Short Overhang MIN 65 mm (36mm stroke) 95 mm (36mm stroke) angeled bore horizontal bore closed with ball 14 44 Installation Parameters FS Master Cylinder 169。 TRW Automotive Holdings Corp. 2022 169。 TRW Automotive Inc. 2022 21 Standard Reservoir Remote Reservoir Reservoir 169。 TRW Automotive Holdings Corp. 2022 169。 TRW Automotive Inc. 2022 22 Reservoir Caps Audi/VW FIAT Ford GM/Opel Toyota BMW DC/Mercedes Benz FLWI with exchangeable Reed insert Typical parts list contains: 1. Filler cap 2. Reservoir upper part 3. Reservoir lower part 4. Float 5. Mag 6. Reed insert 7. (Filter, if necessary) FLWI with Reed switch integrated in filler cap Typical parts list contains: 1. Filler cap 2. Reservoir upper part 3. Reservoir lower part 4. (Filter, if necessary) Reservoirs – Electronic FLWI BMW DC/Mercedes Benz Honda FLWI with mechanical switch contact Typical parts list contains: 1. Filler cap 2. Reservoir upper part 3. Reservoir lower part 4. Float 5. Contact washer 6. Contact pins 7. (Filter, if necessary) Reservoirs Mechanical FLWI Platform /SOP Description Product Reed insert Reed in cap Reed in body Standard Cap Standard Two parts assembly Membrane Cap Used where performance and/or installation demands Two parts assembly Medium Cap Fluid leakage behavior is better than TRW standard cap Three parts assembly In most cases a new floater is required ? new tool (expensive) Reservoir FLWI 169。 TRW Automotive Holdings Corp. 2022 169。 TRW Automotive Inc. 2022 23 Global engineering approach Engineering roadmap amp。 production footprint TRW actuation introduction Localization status Test capability Technical Presentation Content 169。 TRW Automotive Holdings Corp. 2022 169。 TRW Automotive Inc. 2022 24 Shell, front Diaphragm Rod, input Excluder Filter Rod, output Spring, pression Grommet Socket Body, valve Disc, reaction Key Plunger Poppet Retainer, filter Retainer, poppet Seal, vacuum Retainer, output rod Sleeve Sleeve, threaded Shell, rear Head, ball Nut Nut, adjust Seal, quadring Disc, ratio Spring,poppet Spring, input rod Shell, center Grommet Seal, vacuum Flange, steel Sleeve, diaphragm Plate, diaphragm Localization Status – Tandem Booster ? Localized parts ? Localize in process ? Imported parts Plate, diaphragm Diaphragm Filter 169。 TRW Automotive Holdings Corp. 2022 169。 TRW Automotive Inc. 2022 25 Shell, front Diaphragm Plate, diaphragm Rod, input Excluder Filter Rod, output Spring, pression Grommet Socket Body, valve Disc, reaction Key Plunger Poppet Retainer, filter Retainer, poppet Seal, vacuum Retainer, output rod Bar, tie Disc, stiffening Stud Gasket Clevis Lock nut Nut, adjust Seal, quadring Disc, ratio Spring, poppet Spring,