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2024-08-06 01:31本頁面
【正文】 e founded so as to meet the requirement of rapid product development.2. Architecture of the Integrated Development SystemThe development process from initial conceptual design to mercial product is an iterative process which includes: product design。 product prototyping for experimental evaluation。 used for low volume production and uses materials that have low hardness levels such as silicones, epoxies, low melting point alloys, etc. RTV silicone rubber moulds, epoxy moulds, metal spraying moulds, etc. are some of these typical soft moldings. Hard tooling is associated with higher volume of production, and the use of materials of greater hardness. Keltool process, Quickcast process, and the ExpressTool process are some of these hard toolings. Electrical discharge machining (EDM) seems to be an interesting area in which rapid tooling finds a potential application. Some methods of making EDM electrodes based on RP technique have developed, such as abrading process, copper electroforming and net shape casting, etc. On the basis of the above techniques, a novel integrated system of rapid product development is to be proposed. Its overall architecture is shown in Fig. 1.3. Case Studies. Case study 1: ImpellerA total of thirty plastic impellers, with a relatively plex geometry, were required by a customer within fifteen working days from the receipt of a 2D CAD model. There were many factors to be considered in deciding the most appropriate route for producing the impellers. These factors mainly involved cost, leadtime, the number of parts required, the final material for the parts, and the part geometry. In order to maximize the benefits in terms of time and cost reduction for the parts, it was decided to use silicon rubber mould and the parts were eventually produced by vacuum casting process. Silicon rubber mould is an easy, relatively inexpensive and fast way to fabricate prototype or preproduction tools. It can be utilized for moulding parts in wax, polyurethane, ABS, and a few epoxy materials. The process is best suited for projects where form, fit, or functional testing can be done with a material which mimics the characteristics of the production material. The casting parts with fine details and very thin walls can be easily and rapidly produced. The whole process flow involved the 3D CAD modelling, producing master pattern (RP prototype), silicon rubber mould, and casting green parts. The time sequence for the fabrication of impellers was described as follows. Due to the plexity of the impeller, the task of generating the 3D CAD model using Pro/Engineer software package took almost 3 calendar days. The master pattern for this project was built on a SPS 600 machine in 2 calendar days. SL process was chosen because it was cost effective and the surface finish was good. The next step involved creating a roomtemperature vulcanized (RTV) silicone rubber mold which was pleted within an additional 3 calendar days. Finally, the ABS materials were cast into silicon rubber mould under the vacuum casting condition, and the green parts were achieved in 4 calendar days. The required 30 ponents were produced successfully and pleted in 12 calendar days. The primary process stages are illustrated in Fig. 2. These impellers only cost about 5 thousand RMB and took 12 working days. Consequently, in contrast to the traditional development mode, the impellers developed using the integrated system can cut cost by up to 50% and the timetomarket by 75%. When evaluated against satisfying urgent requirement with respect to time, the procedure is clearly worth pursuing, as indicated by the case study described above. Gong from a 3D CAD solid modeling to fully functional production impellers in less than 12 working days is certainly proper implementation of the process by qualified personnel, working within the scope of the constraints noted, the acceptance and advancement of t
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