【正文】 h e r H o s e6 A p p l y G a s k e t T o C o n n .7 A S M S m a l l S c r e w T o C o n n .8 A S M S c r e w T o C o n n .9 P u n c h H o l e s I n C a b l e S e a l 10 A S M C a b l e S e a lA S I A P A C I F I C B U D G E T H O U R C A L C U L A T I O N Page: 30 Updated: 11/08/2023 Owner: Industrial Engineering Department ? What’s IE? ? IE anization chart ? MSD ? BOM setup ? Preplaning ? FlowChart / PFMEA ? WSD ? PFP / OBC ? SMED Page: 31 Updated: 11/08/2023 Owner: Industrial Engineering Department PEO PL E F OC U SED PR A C T I C E C H A R T A n a l y s t ( s ) : K e v i n L i u N o t e :P l a n t / D e p t : D e l p h i P a c k a r d G u a n g z h o uP r o d u c t : P S A I PD e s c r i p t i o n :C u s t o m e r : P e u g e o tP a r t N u m b e rID9641203280 9644025380 9640949380O p e r a t orT i m eM a c h i n eT i m eW a i t f o r C y c l e1 ? 12 ???? B E 1 1 ? X E 2 4 , 9 0 0 4 9 0 0 5 ?? 12 ??? 1 ? 6 , 8 ? 10 ???? 12 ??????????? X X X 3 6 . 72 ? 8 ???? 296 ? 295 ?? 8 ??? 4 ? 6 ???? 8 ??????????? X 2 0 . 7? 8 ? ? ? ? 2 9 6 ? 2 9 5 ? ? 8 ? ? ? 4 ? 6 ? ? ? ? 8 ? ? ? ? ? ? ? ? ? ? ? X X 2 6 . 7? 3 ? , ? 9 0 0 4 B 9 0 0 5 B ? ? 3 ? ? 3 , 4 ? . X 2 4 . 03 ???627586?636148 X X X 1 2 . 04 ? 8 ???? 296 ? 295 ?? 8 ??? 4 ? 6 ???? 8 ??????????? X 1 1 . 05 ? 9 ???? M C 3 0 E ? 9 0 0 5 A 9 0 0 4 A ?? 9 ??? 8 ? 4 ? 17 ???? 9 ??????????? X X X 3 7 . 56 ????,??? X X X 5 . 07 ???628425 X X X 6 . 0??AE07,310??1,2?,(??)?????. X X 3 6 . 18 ? 13 ???? V E 1 2 ? 8101 ? 8053 ? 8110 ?? 13 ??? 1 ? 2 ? 3 ? 5 ???? ??? ??????????? X X 4 0 . 89 ??? 12 ??????? X X X 9 . 3Ele m en t T im eD E S C R I P T I O N O F O P E R A T O R W O R KW o r k E l e m e n tT o re n u m b e r ro w s a f t e r i n s e rt i n g a n e w ro w (s ), c o p y t h e c o n t e n t s o f t h e l a s t c o rre c t n u m b e r d o w n t o t h e n e w l y i n s e rt e d ro w (s ) a n d a l s o t h e n e x t ro w w i t h t h e n o w i n c o rre c t n u m b e rPFP People Focused Practice Page: 32 Updated: 11/08/2023 Owner: Industrial Engineering Department OBC Operator Balance Chart O p e r a to r B a l a n c e C h a r tP r o j e c t : P S A I P 9 6 4 1 2 0 3 2 8 0 D a t e : 2 5 D e c 0 1P l a n n e d L i n e S p e e d : 8 2 . 2O p O P E R A T I O N N A M EO p e r a to rT i m eW a i t F o r C y c l eO PE R A T O R T O T A LPl a n n e dL i n e Sp e e d1 S t a t i o n 1 A 8 1 . 4 0 . 8 8 2 . 2 8 2 . 22 S t a t i o n 2 A 7 8 . 6 3 . 6 8 2 . 2 8 2 . 23 S t a t i o n 3 A 8 2 . 1 0 . 1 8 2 . 2 8 2 . 24 S t a t i o n 1 7 7 . 6 4 . 6 8 2 . 2 8 2 . 25 S t a t i o n 2 7 7 . 2 5 . 0 8 2 . 2 8 2 . 26 S t a t i o n 3 7 7 . 7 4 . 5 8 2 . 2 8 2 . 27 S t a t i o n 4 7 9 . 5 2 . 7 8 2 . 2 8 2 . 2T O T A L T I M E : 5 7 5 . 40 . 01 0 . 02 0 . 03 0 . 04 0 . 05 0 . 06 0 . 07 0 . 08 0 . 09 0 . 0Station 1AStation 2AStation 3AStation 1Station 2Station 3Station 4Improvement opportunities Page: 33 Updated: 11/08/2023 Owner: Industrial Engineering Department ? What’s IE? ? IE anization chart ? MSD ? BOM setup ? Preplaning ? FlowChart / PFMEA ? WSD ? PFP / OBC ? SMED Page: 34 Updated: 11/08/2023 Owner: Industrial Engineering Department SMED Single Minutes Change Die Quick Setup ? Definition : The minimum amount of time needed to change over from the last good part of one production run to the first good part of the next production run. ? Objective : The objective of Quick Setup / Changeover is to minimize the amount of time required to changeover from one activity to the next so that changeover time is not an obstacle in achieving Flow Manufacturing. Page: 35 Updated: 11/08/2023 Owner: Industrial Engineering Department Implementation Guide:Quick Setup Install Steps 1. Set up best sequence to reduce plex changeover time. 2. Separate Internal and External Setup Elements. ? Internal Setup Element : is one that must be performed while the machine or operation is stopped such as removing the die. ? External setup element : is one that can be performed while the operation is running such as gathering material, tools and equipment. 3. Convert Internal Steps to External Steps. 4. Reduce Internal Setup Time (Changeover Time). 5. Reduce External Setup Time. 6. Standardize the Setup and Continuously Improve. Page: 36 Updated: 11/08/2023 Owner: Industrial Engineering Department T