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【正文】 SECTION 4DATE COMPLETED 5/16/2006TECHNOLOGY PROFILE SPECIFICSADMINISTRATIONCAPACITY PROFILEEST %COMMENTSA) Total annual capacity in square meters (surface area) per month15000sq mB) Presently running at _95_ % of capacityPERCENTAGE OF DOLLAR VOLUMEEST %COMMENTSA) Single sided (rigid)B) Double sided (rigid)30%C) Multilayer (rigid)70%4layer 30%=4 layer40%D) Single side (unreinforcedflex)E) Double sided (unreinforcedflex)F) Multilayer (unreinforcedflex)G) Multilayer (rigid/flex)PANEL PRODUCTION PROFILEUNITS PER MONTHA) Size of a production lot in panels 1) Normal 2) SmallestB) Number of panels per month 1) High Production 2) Medium Production 3) Low Production 3) Short run 4) Prototype C) Average lead time (delivery) as defined in B) 1) High Production 2) Medium Production 3) Low Production 3) Short run 4) Prototype Quick turn No. of days .D) Product delivered in full panel or array subpanel format 1) Total in panel or array format 2) Scored format 3) Tab breakaway format 4) Other 5) Total to customer layout 6) Total to manufacturing layoutE) Product delivered in board format 1) Total in board format 2) Extracted: scored to size 3) Extracted: sheared to size 4) Extracted: routed to sizeAPPROVAL AND CERTIFICATION YESNOCOMMENTSA) Company approvals 1) UL approval94V Level . 0 2) Canadian standards 3) MILP55110 4) MILP50884 5) ISO9002 6) ISO9001 7) ISO14000 8) BABT 9) EEC 10) Customer satisfactionB) Other certification information 1)Laminate 2)Quality standards 3)Equipment calibrationCUSTOMER INTERFACE PROFILEYESNOCOMMENTSA) Modem capabilityB) Baud rateC) Data verification techniqueD) Engineering change order processE) Job status reporting to customersOTHER CAPABILITIESYESNOCOMMENTSA) Facility research and developmentB) (Automated) Online shop floor control/MRP systemscheduled, and cooperate with external software pany to develop.C) Process control systemD) Operator training system PROCESS ORIENTATIONLAMINATE MATERIALEST %COMMENTSA) Most monly used laminates (G10, FR4, etc.)Brand name Internalnal laminate material ltd Type Brand name Kingboard Type Brand name Grace Type Brand name Type B) Other laminate material 1) Planar resistor layersUL approved 2) BT epoxyUL approved 3) KevlarUL approved 4) TeflonUL approved 5) PolyimideUL approved 6) Cyanate esterUL approved 7) OtherUL approved C) Specification to which laminate is purchased (check all that apply) MILP13949 IPC4204 IPC4101 UL Approved IPC4103 Other IPC4202 IPC4203 IPCA600G Perfag specD) Laminate storage Uncontrolled Humidity controlled Temperature controlled Dry box JIT inventoryE) Panel size configurations in X, Y dimesionsmaximum X Y mmminimum X Y mmother X Y mm PROCESS PRECISION SPECIFICSYESNOVALUECOMMENTSA) Maximum printed board thickness built in volume 1) Single sidedx 2) Double x 3) x 4) Rigid flexB) Printed board electrical performance capability 1) Impedance control 2) Capacitance control 3) Microstrip boardsC) Tooling system description 1) Same holes in panels used for all processes 2) Optical registration Process: 3) OtherOTHER PROCESS ORIENTATION SPECIFICSYESNOSYSTEMCOMMENTSA) Solder mask over bare copperB) Plating/coating information 1) Tin/lead reflow 2) Hot air leveling 3) Azole organic 4) ConductiveC) Hole formation 1) Hole cleaning 2) Hole cleanliness verified PRODUCT DESCRIPTION*CONSISTENCY IMPLIES YIELDS IN EXCESS OF 80%.THROUGH HOLE INSERTIONEST %SIZE (MM) +/ TOLCOMMENTSA) Smallest conductor width and tolerance produced with consistencyplease see technical spec in our pany profile. 1) Outer layers (print and etch)Size mmTol 177。 CapableSeveral Major Processes Stable amp。 review of Project Team RemendationsTQM Communicated throughout organizationControlled New process StartupManagement Participates in TQM AuditsEmployee Recognition ProgramTotal TQM Plan/Involvement Customer TrainingOther: BEmployee InvolvementCertified Training AvailableTraining of Employee BaseTQM Team TrainedDesign of Experiment Training and UseNew Process Implementation TrainingSupport Personnel TrainingAdvanced Statistical TrainingQuality Functional DeploymentOngoing Improvement Program for EmployeesOther: ISO14001 Basic TrainingCQuality ManualQuality Manual StartedGeneric Quality Manual for Facility10% of manufacturing depts. have process specifi
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