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[工學(xué)]ca6140車床數(shù)控改造設(shè)計(參考版)

2025-01-21 12:39本頁面
  

【正文】 s started the largescale application numerical control engine bed. Its essence is, uses the information technology to the traditional industry (including the armed forces, airplane weapon industry) carries on the technological transformations. Except that uses outside the numerical control engine bed, FMC, FMS in the manufacture process, but also includes in the product development carries out CAD, CAE, CAM, the hypothesized manufacture as well as carries out MIS in the production management (management information system), CIMS and so on. As well as increases the information technology in its production product, including artificial intelligence and so on content. Because uses the information technology to the country foreign troops, the airplane weapon industry carries on the thorough transformation (to call it being an information based society), finally causes them the product in the international military goods and in the goods for civilian use market the petitive power greatly is the enhancement. But we in the information technology transformation tradition industry aspect pared to the developed country to fall behind app。s labor intensity, saved the labor force (a person to be possible to safeguard the multi Taiwan engine bed), reduced the work clothes, reduced the new product trial manufacturing cycle and the production cycle, might to the market demand make rapid reaction and so on. Above these superiority are the predecessor cannot imagine, is an extremely significant breakthrough. In addition, the engine bed numerical control carries out FMC (flexible manufacture unit), FMS (flexible manufacture system) as well as CIMS (puter integration manufacture system) and so on the enterprise being an information based society transformation foundation. The numerical control technology already became the manufacturing industry automation the core technology and the foundation technology. great watches the transformation the necessity From on macroscopic looked that, the industry developed country armed forces, the airplane weapon industry, in the end of the 7039。 1974 five dynasties microprocessor and 1990 sixth generation (overseas was called PCBASED) based on PC. Also must point out, although overseas already renamed as the puter numerical control (namely CNC).  Also must point out, although overseas already renamed as the puter numerical control (namely CNC), but our country still the custom called the numerical control (NC). Therefore we daily say numerical control, the materially already was refers to puter numerical control. the numerical control future will develop tendency open style continues to, to develop based on the PC sixth generation of direction The software and hardware resources has which based on PC are rich and so on the characteristic, the more numerical controls serial production factory can step onto this path. Uses PC machine to take at least its front end machine, processes the manmachine contact surface, the programming, the associationQuestion and so on net correspondence, undertakes the numerical control duty by the original system. PC machine has the friendly manmachine contact surface, will popularize to all numerical controls system. The longdistance munication, the longdistance diagnosis and the service will be more mon. approaches and the high accuracy development This is adapts the engine bed to be high speed and the high accuracy direction need to develop. develops to the intellectualized direction Along with the artificial intelligence in the puter domain unceasing seepage and the development, the numerical control system intellectualized degree unceasingly will enhance. (1) applies the adaptive control technology The numerical control system can examine in the process some important information, and the automatic control system related parameter, achieves the improvement system running status the goal. (2) introduces the expert system instruction processing The skilled worker and expert39。 1959 second generation of transistor。)/脈沖脈沖當(dāng)量pmm滾珠絲杠導(dǎo)程L。參考文獻(xiàn)1. 吳振彪主編.機(jī)電綜合設(shè)計.指導(dǎo)..2. 余英良主編.機(jī)床數(shù)控改造設(shè)計與實例.機(jī)械工業(yè)出版社.1997.3. 《機(jī)床設(shè)計手冊》編寫組編.機(jī)床設(shè)計手冊第一,三,四冊.機(jī)械工業(yè)出版社.1998.4. 明興祖主編.?dāng)?shù)控加工技術(shù).化學(xué)工業(yè)出版社.2001.5. 胡占齊,楊莉主編.機(jī)床數(shù)控技術(shù).機(jī)械工業(yè)出版社.1986.6. 黃調(diào),趙松年主編.機(jī)電一體化技術(shù)基礎(chǔ)及應(yīng)用.機(jī)械工業(yè)出社.1999.7.楊有君主編.?dāng)?shù)字控制技術(shù)與數(shù)控機(jī)床.機(jī)械工業(yè)出版社.1999.8.王先逵主編.機(jī)械制造工藝學(xué).機(jī)械工業(yè)出版社.2002.9.廖念釗,古瑩庵主編.互換性與技術(shù)測量.中國計量出版社.2000.10. 中國機(jī)械工程學(xué)會,中國設(shè)計大典編委會 李壯云主編.《中國機(jī)械設(shè)計大典》第五卷 江西科學(xué)技術(shù)出版社,2002.11.陳碧秀等主編.實用中小電機(jī)手冊。老師在我們設(shè)計中也給我們提出了很高的要求,它要求我們每一個零部件都要按照標(biāo)準(zhǔn)去查手冊。 因為我們以前的基礎(chǔ)知識掌握得不牢固,在這次設(shè)計中確實是遇到了很多的問題,但在這過程中,我們又學(xué)會了很多東西,在以前的小設(shè)計中,有些能馬馬虎虎過去的問題,就糊里糊涂過去了,可這次是一切正規(guī)化,不能有半點(diǎn)含糊,因此壓力又大了很多,但是只要有一個明確的目標(biāo),樂在其中,特別是把以前學(xué)過的知識又溫習(xí)了一下,而且把很多門課程都串聯(lián)在一起,形成一個大的框架,這樣確實是有一種豁然開朗、煥然一新的感覺。但又考慮到改造成的是經(jīng)濟(jì)型數(shù)控車床,所以在選材等方面,必須考慮到經(jīng)濟(jì)這一重要問題。以前單一的靠手工操作的機(jī)床,在很大程度上已經(jīng)不能滿足現(xiàn)代化的要求,數(shù)控機(jī)床的改造已經(jīng)成為一種必要。經(jīng)過幾個星期資料搜集,包括車床的說明書等等,設(shè)計并進(jìn)入了正式的軌道。這次我畢業(yè)設(shè)計的題目是:把普通車床設(shè)計成為經(jīng)濟(jì)型數(shù)控車床。SZGDBM01光電編碼器,是常用的位移、角位移、長度、深度等機(jī)械量的檢測器件,廣泛用于化工、冶金、能源、輕工、紡織、電子、機(jī)械、汽車等行業(yè)。6元件的選擇 SZGDBM01光電編碼器 概述 Mka=50 = Mkq=Mka+Mkf+M0=++115=又 Mkq≤λMjmax步進(jìn)電機(jī)為五相十拍λ= Mjmax=Mkq==所以此步進(jìn)電機(jī)符合條件(4)上升時間校核 t=(fnf0)Jr= Jl= β= Tcp= Tl= f0=2500Hz fn=35000Hz t= (350002500) =合乎要求5 主軸交流伺服電機(jī).主軸的變速范圍 主軸能實現(xiàn)的最高轉(zhuǎn)速與最低轉(zhuǎn)速之比稱為變速范圍Rn, 即Rn=nmax/nmin,數(shù)控機(jī)床的工藝范圍寬,切削速度與刀具,工件直徑變化很大,所以主軸變速范圍很寬。==115 (2)轉(zhuǎn)動慣量的折算1)滾珠絲杠的轉(zhuǎn)動慣量 Js= D=4cm L=26cm Js==(4)2610 = 2)工作臺轉(zhuǎn)動慣量 JG=M (48) L。)() Fyj=1/3Fm=1/= L。=6mm η= ==()2)附加摩擦力矩 M。/2πηi G=6010=600N f180。=6mm , i=1 , δp= θb ≤ 初選電機(jī)型號為:110BYG5602橫向電機(jī)步距角相數(shù)驅(qū)動電壓電流110BYG5602 580V3A靜轉(zhuǎn)矩空載起動頻率空載運(yùn)行頻率轉(zhuǎn)動慣量重量 16 2500 ≥3500016kg圖42 電機(jī)簡圖(1)力矩的折算1)空載摩擦力矩Mkf =Gf180。矩頻特性曲線 橫向步進(jìn)電機(jī)的選擇θb ≤δpi360/L。,fn為起始加速時,加速終了時的頻率(Hz)由于 Jr= Jl= β=176。=++=140 由于≤=λ則所選步進(jìn)電機(jī)為
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