【正文】
加工過程中采用開放式通用型實時動態(tài)全閉環(huán)控制模式,易于將計算機實時智能技術(shù)、網(wǎng)絡(luò)技術(shù)、多媒體技術(shù)、CAD/CAM、伺服控制、自適應(yīng)控制、動態(tài)數(shù)據(jù)管理及動態(tài)刀具補償、動態(tài)仿真等高新技術(shù)融于一體,構(gòu)成嚴(yán)密的制造過程閉環(huán)控制體 系,從而實現(xiàn)集成化、智能化、網(wǎng)絡(luò)化。通過機床聯(lián)網(wǎng),可在任何一臺機床上對其它機床進(jìn)行編程、設(shè)定、操作、運行,不同機床的畫面可同時顯示在每一臺機床的屏幕上。通過提高集成電路密度、減少互連長度和數(shù)量來降低產(chǎn)品價格,改進(jìn)性能,減小組件尺寸,提高系統(tǒng)的可靠性。 體系結(jié)構(gòu)的發(fā)展 (1)集成化 采用高度集成化 CPU、 RISC芯片和大規(guī)模可編程集 成電路 FPGA、EPLD、 CPLD以及專用集成電路 ASIC芯片,可提高數(shù)控系統(tǒng)的集成度和軟硬件運行速度。 (4)內(nèi)裝高性能 PLC 數(shù)控系統(tǒng)內(nèi)裝高性能 PLC控制模塊,可直接用梯形圖或高級語言編程,具有 直觀的在線調(diào)試和在線幫助功能??梢暬夹g(shù)與虛擬環(huán)境技術(shù)相結(jié)合,進(jìn)一步拓寬了應(yīng)用領(lǐng)域,如無圖紙設(shè)計、虛擬樣機技術(shù)等,這對縮短產(chǎn)品設(shè)計周期、提高產(chǎn)品質(zhì)量、降低產(chǎn)品成本具有重要意義。由于不同用戶對界面的要求不同,因而開發(fā)用戶界面的工作量極大,用戶界面成為計算機軟件研制中最困難的部分之一??茖W(xué)技術(shù)發(fā)展到今天,實時系統(tǒng)和人工智 能相互結(jié)合,人工智能正向著具有實時響應(yīng)的、更現(xiàn)實的領(lǐng)域發(fā)展,而實時系統(tǒng)也朝著具有智能行為的、更加復(fù)雜的應(yīng)用發(fā)展,由此產(chǎn)生了實時智能控制這一新的領(lǐng)域。數(shù)控機床的工藝復(fù)合化是指工件在一臺機床上一次裝夾后,通過自動換刀、旋轉(zhuǎn)主軸頭或轉(zhuǎn)臺等各種措施,完成多工序、多表面的復(fù)合加工。 2 數(shù)控技術(shù)發(fā)展趨勢 性能發(fā)展方向 (1)高速高精高效化速度、精度和效率是機械制造技術(shù)的關(guān)鍵性能指標(biāo)。加工過程變量根據(jù)經(jīng)驗以固定參數(shù)形式事先設(shè)定,加工程序在實際加工前用手工方式或通過 CAD/CAM及自動編程系統(tǒng)進(jìn)行編制。在現(xiàn)代制造系統(tǒng)中,數(shù)控技術(shù)是關(guān)鍵技術(shù),它集微電子、計算機、信息處理、自動檢測、自動控制等高新技術(shù)于一體,具有高精度、高效率、柔性自動化等特點,對制造業(yè)實現(xiàn)柔性自動化、集成化、智能化起著舉足輕重的作用。 on the basis of the intelligent, integrated puters, multimedia, fuzzy control, neural work and other technical disciplines, NC system to achieve highspeed, highprecision, Efficient control, automatic processing can be amended to regulate pensation and the parameters for an online intelligent fault diagnosis and treatment of the work based on the CAD / CAM and CNC systems integration as one machine work, makes the central government centralized control of the group control processing. For a long time, China39。s CNC system for traditional closed architecture, but only as a nonintelligent CNC machine controller. Process variables based on experience in the form of prefixed parameters, processing procedures before the actual processing by hand or through CAD / CAM and automatic programming system prepared. CAD / CAM and CNC have no feedback control link, the entire manufacturing process CNC is a closed ringopening implementing agencies. In a plex and changing environment under the conditions of processing tool in the process of position, workpiece material, spindle speed, feed rate, tool path, cutting depth, step, allowance and other processing parameters, not at the scene circumstances under external interference and realtime dynamic random factors, not by random amendment feedback control link CAD / CAM settings volume, in turn, affect the work of CNC machining efficiency and product quality. Clearly, the traditional fixed CNC system that controlled mode and closed architecture, limiting the CNC to the development of more intelligent control variables, can no longer meet the increasingly plex manufacturing process, therefore, the CNC technology in the potential for change inevitable. 2 CNC technology development trends Performance development direction (1) highspeed highprecision efficient speed, accuracy and efficiency of machinery manufacturing technology is the key performance indicators. As a result of the highspeed CPU chips, RISC chip, as well as multiCPU control system with highresolution detector of the absolute exchange digital servo system, taken at the same time improve the machine dynamic and static char