【正文】 ? X R X CHART CHART R X CHART X X CL = UCL = LUL = R CHART CL = R = UCL= D4R = ? = R/d2 = CP = T/6 = CPk = ( 1 k ) CP = ? = = + A2R A2R = Slide 34 供應(yīng)商開發(fā) Issue Date: July081997 Prototype PreLaunch Production Control Plan Number Part Number/Latest Change Level Supplier /Plant Part Name/Description Supplier Code Part/ Process Number Process Name/ Operation Description Machine, Jig, Device, Tools For Mfg Key Contact/Phone Core Team Supplier/Plant Approval/Date Other Approval/Date ( If req抎 ) Date(Orig.) Date(Orig.) Customer Engineering Approval/Date( If required) Customer Quality Approval/Date( If required) Other Approval( If required) Reaction Plan Control Method Sample Method Size Freq. Evaluation Measurement Technique Product/Process Specification/Tolerance Special Char. Class Characteristics No. Product Process Product and Process Validation Example of Production Control Plan x 12345M 52321231/D Engineer Block ABC Company/Plant 2 123H . Casting 8131234567 See Attached List 99 92 220 93 3 Machine Surface 揂 Rotary machine Holding fixture 4 Holding fixture 10 51 52 53 Depth of cut Perpendicular cut Holding casting in fixture for proper orientation * * 2 +/ 90 o o +/ 1 Fixture free from debris Depth gage Gage 050 Visual inspection 5 1 PC 1 PC per hr per fixture every 4 hrs After each cycle X R Chart XMR Chart Air blow off Quarantine adjust and reset Quarantine adjust and reset Readjust air blow off Slide 35 供應(yīng)商開發(fā) Issue Date: July081997 INPUTS OUTPUTS ? Production Trial Run ? Measurement System Evaluation ? Preliminary Process Capability Study ? Production Part Approval ? Production Validation Testing ? Packaging Evaluation ? Production Control Plan ? Quality Planning Signoff and Management Support ? Reduced variation ? Customer Satisfaction ? Delivery and Service Feedback, Assessment and Corrective Action Slide 36 供應(yīng)商開發(fā) Issue Date: July081997 反饋 , 評估及整改措施 輸入 輸出 ? 生產(chǎn)試運(yùn)行 ? 計量系統(tǒng)評估 ? 初步工序能力分析 ? 正式生產(chǎn)件批準(zhǔn) ? 生產(chǎn)件認(rèn)證試驗 ? 包裝評估 ? 生產(chǎn)過程的控制計劃 ? 質(zhì)量策劃完成的簽署和管理層 支 持 ? 質(zhì)量波動的降低 ? 客戶滿意 ? 發(fā)運(yùn)和服務(wù) Slide 37 供應(yīng)商開發(fā) Issue Date: July081997 Variable Gage Study Short method Pa rt O p e ra t o r A O p e ra t o r B R a n g e (A B)12345Su m o f R a n g e sA v e ra g e /R a n g e r= ∑ R /5 =G a g e Erro r= 4 . 3 3 (R )=G R R A S A % o f T o l e re n c e = 1 0 0 (G R R )/ T o l e re n c e =U n d e r 2 0 % Erro rA c c e p t a b l eO v e r 2 0 % Erro rG e n e ra l l y n o t a c c e p t a b l e C o rre c t i v e a c t i o n re q u i re d Slide 38 供應(yīng)商開發(fā) Issue Date: July081997 Gage Study Long Method Slide 39 供應(yīng)商開發(fā) Issue Date: July081997 Relationship between QS9000 and APQP Quality Planning 質(zhì)量策劃 PPAP 正式生產(chǎn)件審批 APQP QS9000 Slide 40 供應(yīng)商開發(fā) Issue Date: July081997 * Feedback Assessment and Corrective Action Product and Process Validation Plan and Define Product Design and Development Process Design and Development Product Quality Planning Cycle Slide 41 供應(yīng)商開發(fā) Issue Date: July081997 * 反饋 , 評估和整改措施 產(chǎn)品和工藝的 認(rèn)證 計劃與確定項目 產(chǎn)品設(shè)計與開發(fā) 工藝設(shè)計與開發(fā) 產(chǎn)品質(zhì)量策劃環(huán) Slide 42 供應(yīng)商開發(fā) Issue Date: July081997 Shanghai GM Quality Requirements 上海 GM質(zhì)量要求 ? QS9000 registration by 31 December 1999 一九九九年十二月三十一日前得到 QS9000認(rèn)證 Supplier must develop QS9000 registration plan which must include projected registration date and selected registrar. 供應(yīng)商必須制定 QS9000 認(rèn)證計劃 , 其中必須包括預(yù)計注 冊日期和認(rèn)證機(jī)構(gòu)的選擇 . ? Supplier must develop APQP plan for each part, or family of parts. 供應(yīng)商必須為每一零件或零件系統(tǒng)制定 APQP 計劃 . Slide 43 供應(yīng)商開發(fā) Issue Date: July081997 Shanghai GM Quality Requirements 上海 GM質(zhì)量要求 Supplier must develop Potential Supplier Assessment (PSA) corrective action plan. PSA corrective action plan should be included in APQP. 供應(yīng)商必須針對潛在供應(yīng)商評估中指出的不足之處 , 制定 整改計劃 . 該計劃應(yīng)包括在 APQP 中 . All PSA related nonconformities must be corrected before shipment of first production part. 所有在潛在供應(yīng)商評估中發(fā)現(xiàn)的不足之處 , 必須在第 一批生產(chǎn)件發(fā)貨前得到糾正 . Slide 44 供應(yīng)商開發(fā) Issue Date: July081997 Shanghai GM Quality Requirements 上海 GM質(zhì)量要求 ? Supplier must conduct PPAP on all parts 供應(yīng)商必須對所有零件執(zhí)行生產(chǎn)件批準(zhǔn)程序 ? Supplier must mit to Shanghai GM quality target, that is 25 PPM or less for each part 供應(yīng)商必須致力于達(dá)到上海 GM質(zhì)量目標(biāo) , 即每一零 件的百萬件缺陷率不高于 25. ? Supplier must adhere to Shanghai GM critical planning dates 供應(yīng)商必須嚴(yán)格按照上海 GM 重要計劃日期執(zhí)行 . Slide 45 供應(yīng)商開發(fā) Issue Date: July081997 謝 謝 ! Slide 46 供應(yīng)商開發(fā) Issue Date: July081997 謝謝觀看 /歡迎下載 BY FAITH I MEAN A VISION OF GOOD ONE CHERISHES AND THE ENTHUSIASM THAT PUSHES ONE TO SEEK ITS FULFILLMENT REGARDLESS OF OBSTACLES. BY FAITH I BY FAITH