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R e q u i r e dE q u i p m e n t B r e ak d ow n25 使操作員進行有效的生產(chǎn)性維護 : ? 使用一眼就能看見的系統(tǒng) (如使用顏色代碼 PM狀態(tài)板 ) 在單元中表明“操作員 PM”任務(wù)的實際狀態(tài) – 必須容易理解 – 無需翻書或文件夾 行動內(nèi)容 3/4: 操作員巡查和 所有 A/B類設(shè)備的 PM進度表 (待續(xù)) A R E A : ___________ ___________ ___ O P E R A T O R P M S T A T U S B O A R DM on th :______R e q u i r e d P M 39。 s D a t eM ac h i n e N am eB r as s T ag D ai l y W e e k l y M on t h l y 1 2 3 4 5 6 7 8 9 10D ai l y = T as k 1i n P M L ogsW e e k l y = T as k 2 i n P M L ogs ( t o b e d on e e ve r y W e d n e s d ay)M on t h l y = T as k 3 i n P M L ogs ( t o b e p e r f or m e d e ve r y 2n d W e d n e s d ay of t h e m on t h )M ac h i n e N ot O p e r at e d or P M N ot R e q u i r e dE q u i p m e n t B r e ak d ow n26 Cosmetic Cleaning 禁止化裝品 You get a better looking piece of equipment as a benefit but not as the only objective 你可以使機器看起來更漂亮,但這不是唯一的目的 You clean to improve a machine’s performance not its appearance 清潔是為提高機器的性能 而不是外表 Clean to Inspect 清潔以檢查 Inspect to Detect 檢查以發(fā)現(xiàn) Detect to Correct 發(fā)現(xiàn)以改正 ACTION ITEM 5: Initial Inspect/Clean 100% A/B 行動內(nèi)容 5:初步檢查 /清潔所有 A/B類設(shè)備 27 ? Accessible ponents cleaned, inspected and repaired ? 可用的部件已清潔、檢查和修好 ? PM documentation is reviewed/updated ? PM文件已檢查 /更新 ? Basic improvements are incorporated to improve maintainability and visual ? 基本的改進用于提高可維護性和形象 ? operating condition ? 操作環(huán)境 How about that. I didn’t even know there was a grease fitting here! 那個怎么樣。我甚至不 知道這兒還有個油脂 裝置! ACTION ITEM 5: Initial Inspect/Cleaning 100% A/B (Cont.) 行動內(nèi)容 5:初步檢查 /清潔所有 A/B類設(shè)備(待續(xù)) 28 ACTION ITEM 6: Track Downtime History 行動內(nèi)容 6:追溯停工歷史記錄 ? Maintenance Downtime is the time a machine is down for maintenance purposes ? 停工維護是指一臺機器停工以便維護 的時期 – Unplanned 非計劃的 ? Breakdowns and Repairs ? 停工并維修 – Planned 計劃內(nèi)的 ? Operator PM 操作員 PM ? Maintenance PM 維護 PM ? Maintenance Downtime Goal ? 停工維護目標 – Reduce Breakdowns and Repairs – 減少停工和維修 29 Use downtime tracking results to determine the top ten downtime equipment. 根據(jù)停工追溯結(jié)果來決定 十大停工設(shè)備 ACTION ITEM 7: Top Ten Downtime 行動內(nèi)容 7:十大停工設(shè)備 30 What is next? 下一步是什么? Complete TPM training of your work group by March 7, 2023 2023年 3月 7日前你的工作組應(yīng) 完成 TPM培訓(xùn) Before the end of February, look for a groupwise announcement of a “Driver’s” Meeting to discuss the necessary resources and logistics for pleting qualifying TPM activities 在 2月底以前,宣布召開“領(lǐng)導(dǎo)層”會議, 討論必要的資源和后勤以幫助完成 取得合格資格的 TPM行動 31 We want a pany that reveres people who design, build and maintain things that never break, rather than people who fix things that break. Gee David UTC Chairman and CEO 我們希望公司尊敬那些設(shè)計、建造并維持不會壞 的東西的人們,而不是那些修理會壞的東西的人們。 Gee David UTC Chairman and CEO Summary 小結(jié) 32 Total Productive Maintenance 全面生產(chǎn)性維護 Manufacturing 生產(chǎn)部 33 演講完畢,謝謝觀看!