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三維石化污水回用項(xiàng)目方案-資料下載頁

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【正文】 d imported brands,. 特種分離膜系統(tǒng)設(shè)備選型:特種分離膜裝置是系統(tǒng)預(yù)脫鹽的核心,經(jīng)過特種分離膜處理的水,可除無機(jī)鹽類和小分子有機(jī)物、微生物和膠體。特種分離膜裝置由高壓泵、機(jī)架、特種分離膜及膜管組成,并配有相關(guān)的流量計(jì)、電導(dǎo)率儀、壓力表、取樣裝置和相關(guān)的控制元件。Model Selection of Specific Membrane System: the specific membrane device is posed of highpressure pump, rack, specific membranes and highpressure membrane tube, and is equipped with the flow meter, conductivity meter, pressure gauges, sampling devices and associated controlling ponents. 高壓泵:為了克服特種分離膜的滲透壓,需要外界給膜提供壓力,這個(gè)壓力就是膜正常工作所需要的壓力,這個(gè)壓力是由高壓泵提供的。本系統(tǒng)選用丹麥格蘭富多級不銹鋼高壓泵,該泵具有體積小,效率高、噪聲低等特點(diǎn)。隨著系統(tǒng)長期運(yùn)行,任何特種分離膜為了達(dá)到產(chǎn)水量的要求其工作壓力都要上升。為確保三年時(shí)間內(nèi)產(chǎn)水量能滿足,本系統(tǒng)在高壓泵型號的選擇上已充分考慮。Highpressure pumps: In order to overe the osmotic pressure in the specific membranes, it is needed to provide water pressure to the membrane. The membranes need normal working pressure to operate efficiently.. Highpressure pumps provide this pressure. Grundfos pumps are selected to be used in the proposed treatment system, as this pump has the characteristics of pactness, high efficiency and low noise.With the longer running periods, the working pressure of any specific membrane system will increase in order to achieve the treated water requirements. The selection of highpressure pump models is taken into consideration to ensure water production with the desired quality within three years period of time. . 特種分離膜:特種分離裝置膜元件選用世界最領(lǐng)先的美國進(jìn)口的復(fù)合膜。特種分離裝置配置230支膜元件。隨著系統(tǒng)長期運(yùn)行,任何特種分離膜的性能(產(chǎn)水量、TOC去除率、脫鹽率等)必將因時(shí)間的推移而衰減。為了確保三年時(shí)間內(nèi)無論產(chǎn)水量和脫鹽率均能得到滿足,本系統(tǒng)在膜品種的選擇、膜元件的數(shù)量上都已充分考慮。Specific Separation Membranes:Composite membranes imported from the ., who is the world’s leading manufacturer will be adopted in the specific membrane separation device. Each specific membrane separation device uses 30 membrane ponents.With the long run, any specific membrane’s performance including water production, TOC removal, desalination rate, etc. will decrease over time. The choice in the membrane type and the membrane ponents number have been fully taken into account in order to ensure that the water production and the desalination rate can sustain a threeyear operation period. 壓力膜管:膜壓力容器采用專用于卷式膜組件的FRP壓力膜管。選取可裝6支膜元件的,耐壓300psi,內(nèi)壁光滑不易生菌,并防腐。Highpressure membrane tube:Membrane pressure vessels use the FRP pressure membrane tube. One membrane tube is about meters long and can acmodate 6 membrane ponents, and bear 300psi pressure. The tube’s walls are smooth and corrosion free.特種分離膜機(jī)組圖Specific Separation Membranes Sets 特種分離膜工藝設(shè)計(jì):特種分離系統(tǒng)設(shè)計(jì)采用230支8″進(jìn)口膜元件,組成2組膜單元組件,并聯(lián)產(chǎn)水230m3/h;膜元件設(shè)計(jì)為一殼六芯、32二段排列的方式,保證系統(tǒng)回收率達(dá)到70%。產(chǎn)水進(jìn)入特種分離膜產(chǎn)水箱。特種分離裝置設(shè)置產(chǎn)水低壓沖洗(濃水置換)功能,及時(shí)除去無機(jī)鹽、細(xì)菌等雜質(zhì),防止其在膜表面的沉積,能夠在污染層粘附膜表面前得以松動(dòng)并被沖出,降低膜元件的清洗頻率,減緩膜元件的產(chǎn)水量、脫鹽率等性能參數(shù)的衰減。在特種分離裝置開、停機(jī)及運(yùn)行中每隔4小時(shí),由PLC控制啟動(dòng)沖洗功能,每次沖洗5分鐘。濃水回到污水處理站或直接排放。Design of Specific Membrane Separation Process:The specific membrane separation system is designed to use 230 imported 8″ membrane ponents, and to be posed of two series of membrane modules. The water production can reach 230m3/h. The membrane module is designed to hold 6 ponents/shell in a 32 array. The system can achieve 70% recovery rate. The produced water enters the specific membrane water tank.Specific membrane separation units perform the tasks of lowpressure washing, timely removal of inorganic salts, bacteria and other impurities to prevent their deposition onto the membrane surface thus reducing the frequency of membrane ponents washing and the decrease in the rate of performance parameters such as water productivity and desalination. The specific separation device performs the washing task under the control of the PLC functions running every four hours, for 5 minutes each wash. The dense water flows to the sewage treatment station or is directly discharged. 特種分離膜輔助配置:特種分離膜濃水側(cè)配置電動(dòng)球閥,開機(jī)時(shí)自動(dòng)打開,進(jìn)行低壓沖洗;停機(jī)(或系統(tǒng)連續(xù)運(yùn)行4小時(shí))時(shí)自動(dòng)打開,進(jìn)行濃水置換,沖走特種分離膜表面的污染物,將壓力管中的濃水置換成特種分離產(chǎn)水,使膜在停機(jī)時(shí)浸泡在淡水中,防止?jié)馑谀っ娉恋斫Y(jié)垢,延長膜的使用壽命。Assisted Devices of Specific Membrane System:Electrical ball valve is mounted in the dense water side of the specific membrane. It automatically opens in bootstrap, and run the lowpressure washing。 when shutting (or after 4 hours continuous running of the system), it automatically opens, the dense water is replaced by the produced water, and the contaminants in the membrane surface are washed away. During the shutdown period, the membranes are immersed in fresh water to prevent precipitation and deposition. This will help prolong the membrane’ life. 特種分離膜清洗裝置:特種分離的預(yù)處理越完善,膜元件清洗周期就越長,清洗也越容易。但要保證特種分離膜元件完全不被污染是不現(xiàn)實(shí)的。因而當(dāng)膜元件因運(yùn)行累積而造成污染時(shí),特種分離膜的進(jìn)出口壓差上升,產(chǎn)水量下降,有機(jī)物去除率下降。為了確保特種分離長期穩(wěn)定運(yùn)行,設(shè)置的特種分離化學(xué)清洗裝置是必要的。本系統(tǒng)設(shè)置一套化學(xué)清洗裝置,兼作特種分離濃水置換裝置。Cleaning Devices of Specific Membrane System:The more perfect the pretreatment, the longer the membrane ponents cleaning periods, and the easier the cleaning. However, it is unrealistic that the specific membrane ponents be pletely protected from any pollution. As a result of membrane ponents pollution caused by the cumulative run time, pressure gap between the inlet and outlet rises, and water production decreases, and organic matter removal declines. In order to ensure a longterm and a stable operation of the specific membrane, a chemical cleaning device is necessary. This system sets up a chemical cleaning device, which also serves as dense water replacement device. 純水儲槽(業(yè)主自備):系統(tǒng)在特種分離膜出水側(cè)設(shè)置儲水箱,容積建議選用100m3。Pure Water Tank: A Pure water tank is placed after the specific membrane system, with a proposed volume of 100m3. 管路系統(tǒng):系統(tǒng)連接管路,預(yù)處理過濾器部分采用連接UPVC管(系統(tǒng)連接管)、超濾部分采用UPVC管(系統(tǒng)連接管)、特種分離膜部分采用SUS304不銹鋼管(特種分離高壓管)和UPVC管(特種分離低壓管)。Pipeline Systems:Pretreatment filters parts use UPVC pipe for facilities connection. The ultrafiltration parts use UPVC pipe for facility connection. The specific membrane system parts using SUS304 stainless steel tubes for specific highpressure tubes connections and the UPVC pipe for specific low pressure pipe connection. 控制說明: Introduction about Control System:、控制系統(tǒng)的結(jié)構(gòu)控制系統(tǒng)采用就地控制與集中控制相結(jié)合的方式。預(yù)處理過濾器、UF裝置和特種分離膜部分采用PLC可編程邏輯控制器控制。系統(tǒng)運(yùn)行方式:24小時(shí)連
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