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【文章內(nèi)容簡介】 onsulting France5/ Verifyvalidate1/Define 6 SIGMADMADV178。 3/ Analyse4/ Design2/ Measure? Business case? Charter development? Multi generation plan? Project risk? Control plans? Mistake proofing? Upscaling? Validation? Implementation planing? SIPOC? Stakeholder analysis? Voice of the customer? QFD? Q requirements? Concept generation? Concept selection? Mapping and simulation? Proactive reliability ? Tolerancing? DOE? Modelling Design excellence : the roadmap 2DC/vv/1781 21 Bekaert Consulting France… Apply project management principles.… Regular management reviews of progress… Removing the barriersManaging for improvement Roadmap (2)DC/vv/1781 22 Bekaert Consulting France…Building upon teamworkTeambuildingAccess to informationCrossfunctionalSupport from other departmentsManaging for improvementMobilizing (1)DC/vv/1781 23 Bekaert Consulting France…Reward recognition…Communication…Visualising resultsManaging for improvementMobilizing (2)DC/vv/1781 24 Bekaert Consulting FranceSustaining the gains : project level3Implement effective control plans3Conduct regular training focussed on the process3Review the improved process regularlyDC/vv/1781 25 Bekaert Consulting FranceSustaining the gains : anizational level3Create a system to continually identify and launch new projects3Creating critical mass for achievement culture ? Black, green and yellow belt training? Black Belts in daily operations? DeploymentX nDC/vv/1781 26 Bekaert Consulting FranceSIX SIGMA as methodology ...3A systematic approach3for breakthrough improvement realisations3using a solid and soundly based toolset3deployed throughout the anizationDC/vv/1781 27 Bekaert Consulting FranceBreakthrough…?3 Look for SIGNIFICANT GAINS ? 50% increase in First Pass Yield? 50% reduction in Scrap ? 50% reduction in Downtime? 50% increase in Capacity3 Focuses on HIGH VOLUME / high risk products3 Project is work at least $250k to the bottom linePS : applicable for large volume processes !3 REASONABLE TIMING : 6 to 8 months3 Significant MOBILIZATION of the whole pany (training, approach, ..)DC/vv/1781 28 Bekaert Consulting FranceSIX SIGMA as methodology ...3A systematic approach3for breakthrough improvement realisations3using a solid and soundly based toolset3deployed throughout the anizationDC/vv/1781 29 Bekaert Consulting France? already known/used? new (. Statistics)Solid soundly based toolsetDC/vv/1781 30 Bekaert Consulting France ...Think PROCESSINPUT OUTPUTX1X2X3…….YDC/vv/1781 31 Bekaert Consulting FranceThe Funneling EffectOptimized Process30+ Inputs8 104 83 6Found Critical X’sControlling Critical X’s10 15All X’s1st “Hit List”Screened ListMEASUREProcess mappingMeasurement system analysis
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