【正文】 pcs/day 29 收集加工數(shù)據(jù) ? 各類產(chǎn)品的數(shù)量 ? 使用的機(jī)器 ? 操作時(shí)間 ? 換產(chǎn)周期 ? 正常運(yùn)行時(shí)間（所要求的機(jī)器時(shí)間） ? 操作者數(shù)量（敬業(yè)的） ? 包裝尺寸 ? 工作時(shí)間（減去休息時(shí)間） ? 報(bào)廢率 2組裝 圖表 ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift 1200 L 640 R I ACME 沖壓加工 ? 2 個(gè)部件號(hào) ? 1個(gè)操作者 ? 2班制 ? 沒有設(shè)置 ? 40 秒操作時(shí)間 ? 100% 正常運(yùn)行使用 ? 2次休息 –每次 10 分鐘 ? 庫(kù)存 : 1200 LH 640 RH 31 ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R 目前狀態(tài)圖 State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily Staging SHIPPING I 2700 L 1440 R 1組裝 圖表 : ASSEMBLY 1 1 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1600 L 850 R ACME 沖壓加工 ? 2 個(gè)部件號(hào) ? 1 個(gè)操作者 ? 2 班制 ? 沒有設(shè)置 ? 62 秒操作時(shí)間 ? 100%正常運(yùn)行使用 ? 2次休息 –每次 10 分鐘 ? 庫(kù)存 : 1600 LH 850 RH 33 ASSEMBLY 1 1 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1600 L 850 R 目前狀態(tài)圖 State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily SHIPPING Staging I 2700 L 1440 R ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R 2點(diǎn)焊 : 圖表 : 2 1 C/T = 46 seconds C/O = 10 min. Uptime = 80% 2 Shifts 27,600 sec/shift I 1100 L 600 R ACME 沖壓加工 ? 2 個(gè)部件號(hào) ? 1 操作者 ? 2 班制 ? 10 分鐘設(shè)置 ? 46 秒操作時(shí)間 ? 80% 正常運(yùn)行使用時(shí)間 ? 2次休息 –每次 10 分鐘 ? 庫(kù)存 : 1100 LH 600 RH 35 目前狀態(tài)圖 C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily SHIPPING Staging I 2700 L 1440 R ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 1600 L 850 R I I Tues. + Thurs Michigan Steel Co. 500 ft. coils 加入供方 Michigan Steel Co: ? 星期二一卡車 ? 星期四一卡車 ? 500英尺鋼卷 41 目前狀態(tài)圖 SHIPPING C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift Staging Michigan Steel Co. 500 ft. coils Tues. + Thurs. 這是材料流 進(jìn)門 門對(duì)門價(jià)值流 出門 State Street Assembly 18,400 pcs/mo 12,000 LH 6,400 RH Tray = 20 pcs 2 shifts 920 pcs/day 1x Daily I ASSEMBLY 2 1 C/T = 40 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift I 1200 L 640 R ASSEMBLY 1 1 S. WELD 2 1 C/T = 46 seconds C/O = 10 minutes Uptime = 80% 2 Shifts 27,600 sec/shift 1100 L 600 R 1600 L 850 R I S. WELD 1 4600 L 2400 R 1 C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift I STAMPING I Coils 5 days C/T = 1 seconds C/O = 1 hour Uptime = 85% 27,600 sec./shift EPE = 2 weeks 200 T STAMPING I Acme 生產(chǎn)控制 : 圖表 : PRODUCTION CONTROL MRP Daily Order Weekly Schedule 加入信息流 ? 來(lái)自顧客的預(yù)測(cè) /30/60/90天 ? 每日確認(rèn)訂貨 ? 每周 產(chǎn)生 MRP ? 6 周的預(yù)測(cè)給供方 ? 每周向供方 確認(rèn)放行 ? 每周計(jì)劃 ? 每日發(fā)貨計(jì)劃 43 目前狀態(tài)圖 SHIPPING C/T = 62 seconds C/O = 0 Uptime = 100% 2 Shifts 27,600 sec/shift C/T = 39 seconds C/O = 10 minutes Uptime = 100% 2 Shifts 27,600 sec/shift Staging PRODUCTION CONTROL MRP Daily Order 30/60/90 day Forecasts Weekly Release 6week Forecasts Daily Ship Schedule Weekly Schedule State Street Assembly 18,400 pcs/mo