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汽車連桿加工工藝及其夾具設計(留存版)

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【正文】 38 mm L1 = + = 16 mm L2 = mm基本時間tj = L/fmz=(38+16+)/(1008) = min—46 輔助時間ta== min(2) 精銑連桿上蓋結(jié)合面 選用銑床X62W根據(jù)《機械制造工藝設計手冊》—84選取數(shù)據(jù)銑刀直徑D = 75 mm 切削寬度ae = mm 銑刀齒數(shù)Z = 8 進給量f = mm/r 主軸轉(zhuǎn)速n = 1000v/D = 110 r/min切削速度V = Dn/(100060) = m/s 銑削工時為: —10 L = 38 mm L1 = + = mm L2 = mm基本時間tj = L/fmz = (38++)/(1108) = min—46 輔助時間ta== min(5) 精磨結(jié)合面 選用磨床M7350根據(jù)《機械制造工藝設計手冊》—170選取數(shù)據(jù)砂輪直徑D = 40 mm 切削速度V = m/s 背吃刀量ap = mm 進給量fr0 = mm/r則主軸轉(zhuǎn)速n = 1000v/D = 157 r/min—48 按機床選取n = 100 r/min則實際切削速度V = Dn/(100060) = m/s 磨削工時為: —11 基本時間tj = zbk/nfr0z = min (zb= k=1 z=8) 銑、鉆、鏜(連桿總成體)(1) 鉆螺栓孔 選用鉆床Z33s1根據(jù)《機械制造工藝設計手冊》—38(41)選取數(shù)據(jù)鉆頭直徑D = 10 mm切削深度ap = 5 mm進給量f = mm/r 主軸轉(zhuǎn)速n = 950 r/min切削速度V = Dn/(100060) = m/s鉆削工時為: —7 L = 34 mm L1 = mm L2 = 2 mm基本時間tj = L/fn = (34++2)/(950) = min—41 輔助時間ta = min—42 其他時間tq= min(2) 擴螺栓孔 選用鉆床Z3025根據(jù)《機械制造工藝設計手冊》—53選取數(shù)據(jù)擴刀直徑D = 8 mm 背吃刀量ap = mm 進給量f = mm/r主軸轉(zhuǎn)速n = 800 r/min切削速度V = Dn/(100060) = 擴削工時為: —7L = 34 mm L1 = 2 mm基本時間tj = L/fn = (34+2)/(800) = min—41 輔助時間ta= min(3) 從連桿蓋上方給螺栓孔口倒角根據(jù)《機械制造工藝設計手冊》—67選取數(shù)據(jù)背吃刀量ap = 3 mm 進給量f = mm/r Z = 8 主軸轉(zhuǎn)速n = 750 r/min切削工時為: —7基本時間tj = L/fn = (+)/750 = min 粗鏜大頭孔 選用鏜床T68根據(jù)《機械制造工藝設計手冊》—66選取數(shù)據(jù)銑刀直徑D = 65 mm 進給量f = mm/r 背吃刀量ap = mm 主軸轉(zhuǎn)速n =800 r/min切削速度V = Dn/(100060) = m/s 鏜削工時為: —3L = 38 mm L1 = mm L2 = 5 mm 基本時間tj = Li/fn = (38++5)/(800) = min—67 輔助時間ta = min 大頭孔兩端倒角 選用機床X62W根據(jù)《機械制造工藝設計手冊》—67選取數(shù)據(jù)切削速度V = m/s 背吃刀量ap = 3 mm進給量f = mm/r Z = 8 主軸轉(zhuǎn)速n = 750 r/min切削工時為: —7基本時間tj = L/fn = (+)/750 = min 精磨大小頭兩平面(先標記朝上) 選用磨床M7130根據(jù)《機械制造工藝設計手冊》—170選取數(shù)據(jù)切削速度V = m/s 背吃刀量ap = mm 進給量f = mm/r 磨削工時為: —7基本時間 tj = =70(100060)20= min 選用鉆床Z33s1根據(jù)《機械制造工藝設計手冊》—38(41)選取數(shù)據(jù)切削速度V = m/s 背吃刀量ap = 3 mm 進給量f = mm/r主軸轉(zhuǎn)速n = 950 r/min鉆削工時為: —7 L = 6 mm L1 = 3 mm 基本時間tj = L/fn =(6+1)/(1000) = min 半精鏜大頭孔及精鏜小頭孔 選用鏜床T2115(1) 根據(jù)《機械制造工藝設計手冊》—66選取數(shù)據(jù)鏜刀直徑D = mm 切削速度V = m/s進給量f = mm/r 背吃刀量ap = 1 mm 主軸轉(zhuǎn)速n = 1000 r/min鏜削工時為: —3L = 38 mm L1 = mm L2 = 5 mm基本時間tj= Li/fn = (38++5)/(1000) = min(2) 根據(jù)《機械制造工藝設計手冊》—66選取數(shù)據(jù)鏜刀直徑D = 30 mm 切削速度V = m/s進給量f = mm/r 背吃刀量ap = mm主軸轉(zhuǎn)速n = 2000 r/min鏜削工時為: —3L = 38 mm L1 = mm L2 = 5 mm基本時間tj = Li/fn = (38++5)/(2000) = min 精鏜大頭孔 選用鏜床T2115根據(jù)《機械制造工藝設計手冊》—66選取數(shù)據(jù)鏜刀直徑D = mm 切削速度V = m/s進給量f = mm/r 背吃刀量ap = 1 mm—39 按機床選取n = 1000 r/min鏜削工時為: —3L = 38 mm L1 = mm L2 = 5 mm基本時間tj = Li/fn = (38++5)/(1000) = min 小頭孔兩端倒角 選用機床X62W根據(jù)《機械制造工藝設計手冊》—67選取數(shù)據(jù)切削速度V = m/s 背吃刀量ap = 3 mm 進給量f = mm/r Z = 8 主軸轉(zhuǎn)速n = 750 r/min切削工時為: —7基本時間tj = L/fn = (+)/750 = min 鏜小頭孔襯套 選用鏜床T2115根據(jù)《機械制造工藝設計手冊》—66選取數(shù)據(jù)鏜刀直徑D = 30 mm 切削速度V = m/s進給量f = mm/r 背吃刀量ap = mm 主軸轉(zhuǎn)速n = 1000 r/min鏜削工時為: —3L = 38 mm L1 = mm L2 = 5 mm 基本時間tj = Li/fn = (38++5)/(1000) = min 珩磨大頭孔 根據(jù)《機械制造工藝設計手冊》—66選取數(shù)據(jù)切削
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