【正文】
are basically five mechanisms which contribute to the production of a surface which have been machined. There are: (1) The basic geometry of the cutting process. In, for example, single point turning the tool will advance a constant distance axially per revolution of the work piece and the resultant surface will have on it, when viewed perpendicularly to the direction of tool feed motion, a series of cusps which will have a basic form which replicates the shape of the tool in cut. (2) The efficiency of the cutting operation. It has already been mentioned that cutting with unstable builtupedges will produce a surface which contains hard builtupedge fragments which will result in a degradation of the surface finish. It can also be demonstrated that cutting under adverse conditions such as apply when using large feeds small rake angles and low cutting speeds, besides producing conditions whichcontinuous shear occurring in the shear zone, tearing takes place, discontinuous chips of uneven thickness are produced, and the resultant surface is poor. This situation is particularly noticeable when machining very ductile materials such as copper and aluminum. (3) The stability of the machine tool. Under some binations of cutting conditions: work piece size , method of clamping, and cutting tool rigidity relative to the machine tool structure, instability can be set up in the tool which causes it to vibrate. Under some conditions the vibration will built up and unless cutting is stopped considerable damage to both the cutting tool and work piece may occur. This phenomenon is known as chatter and in axial turning is characterized by long pitch helical bands on the work piece surface and short pitch undulations on the transient machined surface. (4) The effectiveness of removing sward. In discontinuous chip production machining, such as milling or turning of brittle materials, it is expected that the chip (sward) will leave the cutting zone either under gravity or with the assistance of a jet of cutting fluid and that they will not influence the cut surface in any way. However, when continuous chip production is evident, unless steps ate taken to control the swarf it is likely that it will impinge on the cut surface and mark it. Inevitably, this marking beside a looking unattractive, often results in a poorer surface finishing, (5) The effective clearance angle on the cutting tool. For certain geometries of minor cutting edge relief and clearance angles it is p