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數(shù)控車床外文翻譯---數(shù)控車床實驗系統(tǒng)的主軸變頻調(diào)速系統(tǒng)設(shè)計分析-數(shù)控設(shè)計(留存版)

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【正文】 ( 3) 根據(jù)數(shù)控車床實驗系統(tǒng)的運行條件 , 取 : CFz = 40, xFz = 1. 0, yFz = 0. 75,apmax = 6 mm, fmax = 0. 2 mm/r, n = 2 500 mm/min, d = 30 mm。 ③ 變頻器與負載的匹配問題 ,變頻器的額定電壓 、 電流應(yīng)與負載的額定電壓 、 電流相符 , 對于特殊的負載則需要參考電機性能參數(shù) , 以最大電流確定變頻器電流和過載能力 , 在恒轉(zhuǎn)矩負載或有減速裝置時還應(yīng)注意轉(zhuǎn)矩匹配 。 在數(shù)控車床實驗系統(tǒng)中 , 主軸調(diào)速系統(tǒng)變頻器是按照選定的電動機型號確定的 , 電動機的額定電 流 IM為 12 A, 額定電壓 380 V, 額定功率為 5. 5 kW, 選擇的變頻器容量和額定電流應(yīng)滿足下式 : ????????????????????????????????( 5) 對動態(tài)性能要求較高的數(shù)控車床實驗系統(tǒng) , 原來多采用直流傳動方式 。 交流變頻器和變頻電機組成的變頻調(diào)速系統(tǒng) , 應(yīng)用在數(shù)控車床的實驗系統(tǒng)中 , 更便于檢測 、 維修以及故障排除等方面的學(xué)習(xí) , 具有很高的實用價值 。 其基本參數(shù) : 額定電流為 12. 6 A, 額定容量為 9 kVA, 允許電動機最大功率為 5. 5 kW, 額定過載電流為 150%, 額定輸出電壓為 3 相 380 V ~ 480 V, 電壓允許波動為 177。 ⑤ 電纜 、 電機對地耦合電容的存在 , 也會引起電流增大 , 變頻器的容量應(yīng)適當提高 。 V 10 - 3 = 704. 13 3. 93 10 - 3 = 2. 765 kW。 VnFy FX = CFx在數(shù)控車床實驗系統(tǒng)中 , 主軸旋轉(zhuǎn)精度決定了零件的加工精度 , 變頻調(diào)速調(diào)節(jié)數(shù)控機床主軸的轉(zhuǎn)速 , 具有高效率 、 寬范圍 、 高精度的特點 , 主軸調(diào)速越來越多地采用變頻調(diào)速 。 IM: A。 VnFy FX = CFx adjustable frequency motor。 axFzp the cable, motor on the coupling capacitance exists, also can cause the increase of current, converter capacity should be increased properly。 研究結(jié)果表明 , 選 擇的變頻電機與變頻器配置合理且其調(diào)整性能和啟動轉(zhuǎn)矩均能滿足實驗系統(tǒng)的要求 。 axFzp f— 進給量 。 能通過變頻裝置的電壓提升 ,保證電動機在 5 Hz 時輸出額定轉(zhuǎn)矩而不致使電機因發(fā)熱而燒毀 。 ICN— 變頻器的額 定電流 , A。 體積小 、 重量輕 、 安裝尺寸和 Y 系列相同 , 特別適合在數(shù)控車床實驗系統(tǒng)中使用 。 4 數(shù)控車床實驗裝置 數(shù)控實驗裝置屬于小型實驗機床 , 調(diào)速范圍不大 ,不需要換擋 。對于采用 4 極以上電動機或者多電動機并聯(lián)時 , 必須以總電流不超過變頻器的額定電流為原則 。 所以 , 數(shù)控車床實驗系統(tǒng)變頻電機的選擇 , 還應(yīng)考慮 : ① 電機與車床主軸功率特性匹配問題 。 VnFz ??nFx p 1 變頻調(diào)速的基本原理 交流感應(yīng)電動機的轉(zhuǎn)速為 :n0 = n( 1 - s) = 60f( 1 - s) /p ( 1) 式中 : f— 定子電源頻率 , s— 轉(zhuǎn)差率 , p— 磁場極對數(shù) 。 ICN, the rated current of the inverter, A. Frequency converter and asynchronous motor is posed of different speed regulation system, the converter capacity calculation methods are also different. The above applies to single inverter for single motor supply and continuous operation, the three are unified, selection of frequency inverter capacity should meet 3 formula. In the CNC lathe spindle speed control system in the experimental system, frequency converter is selected in accordance with the motor models identified, motor PCN≥ kPMη cos ( kVA) PCN≥ k 3UMIM 10 - 3 ( kVA) ICN≥ kIM( A) 4 rated current of IM for 12 A, rated voltage 380 V, rated at kW, select the converter capacity and rated current should satisfy the type: ???????????????????????????????( 5)??On the dynamic performance requirements of high CNC experiment system, the original use of DC transmission. At present, vector control inverter has been universal, for the requirements of high precision, fast response CNC experiment system, the use of vector control of high performance generalpurpose inverter is a kind of very good plan ( 11 ), and, in small capacity inverter with voltage type frequency converter, the system selects the Mitsubishi 7KCHT series FRA7403. Frequency converter. Its basic parameters: rated current of A, the rated capacity of 9 kVA, allowing maximum motor power is kW, the rated current for 150%, rated output voltage of 3 phase 380 V to 480 V, admissible voltage fluctuation of + 5%, be forced air cooling. This study selected variable frequency motor and inverter configuration is reasonable, and its adjustment performance and the starting torque can meet the system requirements. 4 CNC lathe experimental device Numerical control experimental device is a small experiment machine, speed range is not big, do not need to shift gears. Spindle speed control experimental device wiring diagram as shown in Figure 1, the TA, TB, TC terminal connected to an external control circuit, PA, PB terminal used to brake, SVC, 0V terminal used to change the frequency, COM, SCW, SCCW terminal control motor positive inversion, QF air switch, with isolated power supply, circuit breaker, too current, voltage and other protection. CNC Experiment Platform diagram as shown PCN≥ kPMη cos = 1. 05 5. 50. 85 0. 75 = 9. 0( kVA) PCN≥ k 3UMIM 10 - 3 = 8. 3( kVA) ICN≥ kIM = 1. 05
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