【正文】
1在主菜單中依次選擇“工具” “關(guān)系”選項(xiàng),系統(tǒng)將自動(dòng)彈出“關(guān)系”對(duì)話框。4)軸承端蓋的總寬度為20mm(由減速器及軸承端蓋的結(jié)構(gòu)設(shè)計(jì)而定)。 齒輪、半聯(lián)軸器與軸的周向定位均采用平鍵連接。(1)因已知低速級(jí)小齒輪的分度圓直徑為:(2)因已知高速級(jí)大齒輪的分度圓直徑為:,取 ,于是得:軸的最小直徑顯然是安裝軸承處軸的直徑。3)取安裝齒輪處的軸段45段的直徑 ;齒輪的右端與左軸承之間采用套筒定位。=由此可知大齒輪的數(shù)值大。(10)計(jì)算接觸疲勞許用應(yīng)力。初選螺旋角由《機(jī)械設(shè)計(jì)》設(shè)計(jì)計(jì)算公式(1021)進(jìn)行試算,即(1)試選載荷系數(shù)1。做出其模具,在雕銑機(jī)做出模型。 采用三維光學(xué)測(cè)量系統(tǒng)進(jìn)行反求,建立風(fēng)少齒數(shù)齒輪的三維模型,以解少齒數(shù)齒輪難以精確測(cè)量的問題,此方法有效地解決了少齒數(shù)齒輪難以精確測(cè)量的問題。(2)當(dāng)設(shè)計(jì)需要實(shí)驗(yàn)才能定型的工件模型時(shí),通常采用逆向工程的方法。傳統(tǒng)的復(fù)制方法時(shí)間長(zhǎng)而效果不佳,已漸漸為新型數(shù)字化的逆向工程系統(tǒng)所取代。逆向工程技術(shù)為產(chǎn)品的改進(jìn)設(shè)計(jì)提供了方便的工具,在已有產(chǎn)品基礎(chǔ)上設(shè)計(jì)新產(chǎn)品,縮短開發(fā)周期,可以使企業(yè)適應(yīng)小批量的生產(chǎn)要求,從而使企業(yè)在激烈的市場(chǎng)競(jìng)爭(zhēng)中處于有利的地位。[關(guān)鍵詞] 逆向工程 Pro/E 曲線重構(gòu) 數(shù)據(jù) 建模The Pro/E less number of teeth gear reverse engineering and manufacturingee(ee)tutor: eeAbstract: With increasing petition in the market, how to reduce the development time and cost had bee hotspots in the modern enterprise. In the field of industry, Reverse Engineering was paid more attention than before, and had been widely used. Reverse Engineering was a process of gaining digital model from the prototype. It fitted for the sculpting design of products which were plicated in the shape, and had sever freefrom surfaces. The key techniques of reverse engineering include: data acquisition,data processing and model reconstruction. By researching on the techniques of data processing, the general manipulation flow of data processing is explored. In light of the characteristics of the model, it is pleted with reverse engineering. The data is collected with SEREIN I optical scanner efficiently and accurately. The data processing of shroud parts of the model is done with SURFACER, which results in an integrated and accurate data convenient for model reconstruction. Taking advantage of the Pro/E , the shroud model reconstruction is conducted.The research indicates that the shroud model reconstruction, pleted with reverse engineering, is an effective technique, which can bring about high quality model and efficiency and have great actual and practical value.Key words: Reverse Engineering。逆向工程是一個(gè)從已有實(shí)物模型中獲得該產(chǎn)品模型的過程,適合與幾何形狀復(fù)雜、具有多個(gè)自由曲面的產(chǎn)品造型設(shè)計(jì)。根據(jù)工件的特點(diǎn),采用逆向工程方法完成模型重建工作。 Point Cloud。逆向工程的原理就是一個(gè)“從有到無”的過程,根據(jù)已經(jīng)存在的產(chǎn)品模型,通過各種測(cè)量手段及三維幾何建模方法,將原有實(shí)物轉(zhuǎn)化為計(jì)算機(jī)上的三維數(shù)字模型,反向推出產(chǎn)品的設(shè)計(jì)數(shù)據(jù)的過程。從樣品(實(shí)物,圖片等)直接反求出數(shù)據(jù),然后用快速成型或CNC數(shù)控直接加工出產(chǎn)品(模具),因此逆向工程具有快速,高效等特點(diǎn)。(3)在模具行業(yè),常需通過反復(fù)修改原始設(shè)計(jì)的模具型面。對(duì)設(shè)計(jì)人員來講,將傳統(tǒng)的設(shè)計(jì)方法與逆向工程相結(jié)合,提高設(shè)計(jì)人員的整體水平;對(duì)國(guó)家而言,具有縮小發(fā)展中國(guó)家與發(fā)達(dá)國(guó)家之間的差距具有重要意義。2絞車為一般工作機(jī)器,速度不高,故選用7級(jí)精度(GB 1009588)。(4)計(jì)算小齒輪傳遞的轉(zhuǎn)矩。 =(2)根據(jù)縱向重合度 ,從《機(jī)械設(shè)計(jì)》第八版圖1028查得螺旋角影響系數(shù)(3)計(jì)算當(dāng)量齒數(shù)。于是由取 ,則 取 a=將中以距圓整為141mm.因值改變不多,故參數(shù)、等不必修正。軸環(huán)寬度 ,取。已知齒輪輪轂的寬度為95mm,為了使套筒端面可靠地壓緊齒輪,此軸段應(yīng)略短于輪轂寬度,故取 。滾動(dòng)軸承與軸的周向定位是由過渡配合來保證的,此處選軸的直徑公差為m6。按 查表查得平鍵截面b*h=14mm*9mm ,鍵槽用鍵槽銑刀加工,長(zhǎng)為L(zhǎng)=45mm,同時(shí)為了保證齒輪與軸配合有良好的對(duì)中性,故選擇齒輪輪轂與軸的配合為 ;同樣,半聯(lián)軸器與軸的連接,選用平鍵為14mm9mm70mm,半聯(lián)軸器與軸的配合為 。選擇FRONT 基準(zhǔn)平面作為草繪平面,繪制如圖54所示的任意尺寸的四個(gè)圓。參照設(shè)置如圖510所示。2在右工具箱中單擊按鈕打開“類型”對(duì)話框,選擇其中的“環(huán)”單選按鈕,然后在工作區(qū)中選擇圖519中的曲線1作為草繪剖面。最后生成如圖526所示的另一端齒廓曲線。4在繪圖區(qū)單擊選取分度圓上的投影線作為掃描混合的掃引線,如圖531示。最后單擊按鈕,完成輪齒的復(fù)制,生成如圖637所示的第2個(gè)輪齒。在此,謹(jǐn)向e老師表示崇高的敬意和衷心的感謝! 本論文的順利完成,離不開各位老師、同學(xué)和朋友的關(guān)心