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ght up in other people’s philosophy. 不要受別的觀點(diǎn)的影響 : – Markets do not have to be located next to the receiving docks. 超市不一定要靠近部件接受區(qū) – Markets do not have to be large in size. 規(guī)模不一定很大 – You can have several minimarkets if space is difficult to get. 若空間不夠 ,可設(shè)多個(gè)分散的小超市 . Use your own mon sense 運(yùn)用自己的常識(shí)來(lái)解決問(wèn)題 ! Rules for developing Markets 設(shè)立“超市”的規(guī)則 : ? Have a storage location for every part. 為每一部件設(shè)立儲(chǔ)存區(qū) ? Determine the maximum of any one part that will be stored. 為任一需儲(chǔ)存部件設(shè)立最大庫(kù)存標(biāo)準(zhǔn) ? Provide adequate storage space. 提供合適的儲(chǔ)存區(qū)域 ? Safety is a priority. 要優(yōu)先考慮安全因素 . Lessons Learned about Markets 設(shè)立超市需注意的幾點(diǎn) : ? Have an overflow spot and a means to monitor. 設(shè)立庫(kù)存限制和監(jiān)控方法 ? Try to reserve spaces for future parts. 提前考慮,為以后的部件留出儲(chǔ)存空間 ? Preferably, do not store the same part in more than one location. 同一部件最好儲(chǔ)存在一個(gè)區(qū)域 ? Make sure aisle ways can acmodate forklifts. 保證過(guò)道可容納或通行搬運(yùn)工具 . Determine customer demand確定客戶需求 ? Takt time is a reference number that gives you a sense for the pace at which each process needs to be producing. TAKT 節(jié)拍時(shí)間為了解并調(diào)整各個(gè)工序的生產(chǎn)速度提供參考依據(jù) ? To calculate takt time, divide the available time by the customer demand. 用可利用的生產(chǎn)時(shí)間除以客戶需求量, 即為節(jié)拍時(shí)間 . For our plant對(duì)我們公司來(lái)說(shuō) : ? One shift is nine hours – there is one 60minute lunch 9小時(shí)一個(gè)班次 ,其中有 1個(gè)小時(shí)的就餐休息時(shí)間 ? Worktime 工作時(shí)間 – 8Hrs. X 60min/hr = 480 minutes 8小時(shí) X 60 = 480分鐘 – 480 minutes per shift ? There is 28,800 seconds per shift 480分鐘每個(gè)班次 ,即 28,800秒每個(gè)班次 Customer demand客戶需求 The customer needs 2,000 pairs each day. 客戶每天需要 2,000足鞋 We work one shift each day in Assembly, 6 days per week. 制造車間每天一個(gè)班次 ,每周工作 6天 Customer demand is 客戶的需求是 : – 2,000 Pairs / 28,800 sec 2,000足 / 28,800秒 – or 1 PAIR every seconds 或每 Market setups and locations 供應(yīng)超市準(zhǔn)備和位置選定 ? Locate space within the plant that can be used as a market(s). 選定公司可作為超市的位置 ? Minimize the number of markets. – If may be necessary to start with several small ones, later to bine into one. 盡量減少超市的數(shù)量 ,若有必要可先設(shè)立幾個(gè)小的超市 ,以后再合并成大的超市 . Manpower and equipment needed 人員和設(shè)備要求 Parts are delivered to the line by Material Handlers using handcarts. 搬運(yùn)人員用手推車將部件運(yùn)到生產(chǎn)線 The Material Handler has a designated route that covers all the stations he (or she) is responsible for. 搬運(yùn)人員按照指定的運(yùn)輸路線負(fù)責(zé)自己的工作區(qū)域 He delivers all parts needed on that delivery cycle, retrieves all empty containers 搬運(yùn)人員必須循環(huán)搬運(yùn)所需部件 ,并取回空的部件箱 Training 培訓(xùn) The people who ar