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傳動(dòng)軸的機(jī)械加工工藝設(shè)計(jì)計(jì)算說明書(完整版)

  

【正文】 /nf,L=250mm,L1=ap/tanKr+(23),Kr=900,L1=2mm,L2=0,L3=0,f1=,f2=,n=380r/min,i=1Tj2=(250+2)/*380+(+2)/*380=,根據(jù)表221車外圓基本時(shí)間:Tj3=(L+L1+L2+L3)*i/nf,L=83mm,L1=ap/tanKr+(23),Kr=900,L1=2mm,L2=0,L3=0,f1=,f2=,n=380 r/min,i=1Tj3=(83+2)/*380+(+2)/*380=,根據(jù)表221車外圓基本時(shí)間:Tj4=(L+L1+L2+L3)*i/nf,L=,L1=ap/tanKr+(23),Kr=90 0 ,L1=2mm,L2=0,L3=0, f1=,f2=,n=380 r/min, i=1Tj4=(+2)/*380+(+2)/*380=確定工序10的基本時(shí)間:Tj= Tj1+ Tj2+ Tj3+ Tj4=(+++)s=四、第10號(hào)工序刀具設(shè)計(jì)說明書(一)工序尺寸精度分析粗車軸各段外圓保證尺寸φ33。Ff的修正系數(shù)為Kr。(三)毛坯-零件合圖草圖機(jī)加工工藝路線確定1加工方法分析確定(1)φ30k6外圓→粗車(IT12級(jí),)→半精車(IT9級(jí),)→銑鍵槽(IT9級(jí),)→粗磨(IT8級(jí),)→精磨(IT6級(jí),)(2)φ25k6外圓→粗車(IT12級(jí),)→半精車(IT9級(jí),)→銑鍵槽(IT9級(jí),)→粗磨(IT8級(jí),)→精磨(IT6級(jí),)(3)φ20h6外圓→粗車(IT12級(jí),)→半精車(IT9級(jí),)→銑鍵槽(IT9級(jí),)→粗磨(IT8級(jí),)→精磨(IT6級(jí),)(4)φ30f7外圓→粗車(IT12級(jí),)→半精車(IT9級(jí),)→ 熱處理(φ30f7兩節(jié)外圓表面局部高頻淬火)→磨削(IT7級(jí),)(5)→粗車(IT12級(jí),)→半精車(IT9級(jí),)→銑鍵槽(IT9級(jí),)→車螺紋(配螺母)2加工順序的安排銑端面鉆中心孔保證總長(zhǎng)370mm,粗車各外圓和臺(tái)階端面,加工φ30k6,φ25k6,φ20h6,及φ24各段的鍵槽,局部熱處理φ30f7兩節(jié)表面進(jìn)行高頻淬火,最后粗精磨φ30k6,φ25k6,φ20h6外圓及φ30f7兩節(jié)外圓表面。因此加工的對(duì)象固定不變,毛坯精度高,加工余量小,廣泛采用專用機(jī)床,工件采用夾具安裝,夾具廣泛使用高效率的專用夾具和特種工具。(一)課題背景傳動(dòng)軸是機(jī)械零件中重要零件之一,它起到連接支撐和傳遞轉(zhuǎn)矩。關(guān)鍵詞:傳動(dòng)軸 零件 剛度 強(qiáng)度Abstract: Axial parts of graduation design is mechanical engineering specialty students plete the teaching plan last a very important practical teaching link is to make the students prehensive use of basic theory, we learned the basic knowledge and skills to solve major problems within the scope of the engineering technology and a basic training. Shift is posed of the main parts of the machine parts, all of the transmission parts motion (for example: gear, gear, etc.) must be installed in the transmission of power to exercise and shaft transmission, often used in the connection between the transmission and drive. The shaft generally is long, and the high speed, can withstand torque not inherit the moment. Should make the shaft has enough rigidity and high speed, strength calculation, because of the large safety factor, thus make shaft dimension.Keywords:S
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