【正文】 l focus on one transformation step to identify known problems 10 15169。 沒有壓滾機 。 可用紅色工具定義長度規(guī)格 /質(zhì)量標準測量控制方法模具 /工夾具發(fā)現(xiàn)缺陷 /已知問題缺陷原因差距分析10 18169。 離 散型 / 特 征 型 數(shù)據(jù)Discrete/Attribute Data 161。 2023TBM Consulting Group, Inc. All Rights 重復(fù)性 Repeatability由同一鑒定人使用 同一測量裝置 對 同一項目 之 同一特性進行多次測量之測量值差異The variation in measurements obtained with one measurement device when used several times by an appraiser while measuring the same characteristic on the same item 第 1次測量Measurement 1第 3次測量Measurement 3第 2次測量Measurement 2測量設(shè)備導(dǎo)致的差異測量設(shè)備導(dǎo)致的差異 Variation due to the measuring device10 24169。 2023TBM Consulting Group, Inc. All Rights 制程能力 Process Capability不良次數(shù)概率 “p(d)”:Probability of a Defect “p(d)”: 不良產(chǎn)品次數(shù)與總產(chǎn)品數(shù)之比 。 2023TBM Consulting Group, Inc. All Rights 集思廣益與因果法 Brainstorming and Cause Effect 目的 Purpose :161。 測量 Measurements161。 人力 Manpower161。 標準化操作 Standard operations161。 2023TBM Consulting Group, Inc. All Rights 因果圖 Cause and Effect Diagram縮水線Shrink Lines(威爾伯 ) (Wilbur)機器 Machine環(huán)境 Environment 材料 Material 人力 Man Power方法 Method鎖模位置 Clamp Location脫模前太快 Too soon before demold開鎖 Clamp Removal模鎖跌落 Clamp Falling Off模具準備 Mold Prep經(jīng)驗不足 Experience脫模步驟 Demold Steps模具不方正 Mold Not Square凝膠 時間過快 Gel Time Fast樹脂 模 Resin Pat邊緣 /表面清潔 Edge/Face Clean新員工 New Employees濕度 Humidity溫度 Temperature臟污 Contamination10 35169。 Treated as gold, very low demand, frequency of mold baking。 2023TBM Consulting Group, Inc. All Rights 謝謝觀看 /歡迎下載BY FAITH I MEAN A VISION OF GOOD ONE CHERISHES AND THE ENTHUSIASM THAT PUSHES ONE TO SEEK ITS FULFILLMENT REGARDLESS OF OBSTACLES. BY FAITH I BY FAITH。 to 2 wideApprox. % of production January thru midApril, then 5% midApril through midJulyClear laminates, 123’sShort Shot, Swirly, Bad Mix, DelaminationUnit lineOn caming line, without touching and edge or caming edgeDuring prototyping Supplier, On new molds (All p/ns)Within first few cycles5%, increasing nor decreasingSo many that you cannot see through glass.1 nor 24”Increasing or decreasing within the time buckets接觸空氣 , 不夠樹脂 , 樹脂 , 比例 , 模鎖 , 凝 膠 時間 , 固化時間 , 模具烘焙頻率 , 剛性與柔性 , 澆注時堵塞 。 建筑物 Buildings161。 整體設(shè)備效率 OEE161。 原料 Raw materials161。 在便條上或活頁紙上 , 列出建議List ideas on Post ItTM notes or flip chart as they are given 利用因果法利用因果法 , 拓寬集思廣益思路拓寬集思廣益思路Use Cause Effect tool to broaden brainstorming exploration10 33169。Defects Per Unit “Dpu”: The ratio of total defects to total units, defects per unit, is the average number of defects you would expect to find on each unit. 每個產(chǎn)品不良次數(shù)用 DPU表示 , 公式如下 :Defects per unit is denoted by dpu and the formula is defined as: XXokok總不良次數(shù)產(chǎn)品總數(shù)10 31169。 2023TBM Consulting Group, Inc. All Rights 制程能力 Process Capability將制程能力、 平均偏差 及 標準偏差 與Relate process capability, mean and standard deviation… 制程能力 Process Capability Z值 Z Value規(guī)格極限相聯(lián)系 , 用一個 Z值即西格瑪值來表示…to specification limits and express them as a single Z value . Sigma level Z值 Z Value10 27169。 2023TBM Consulting Group, Inc. All Rights 再現(xiàn)性 Reproducibility鑒定人 AAppraiser A鑒定人 CAppraiser C鑒定人 BAppraiser B161。 識別測量系統(tǒng)變量 , 量化如何影響流程It identifies and quantifies how much of the overall process variability is due to the measurement system 161。 滿足回程彎曲插入之設(shè)計標準圖紙上的設(shè)計規(guī)格張開工具長度不等 , 張開不對稱工人變化性張開大小無測量數(shù)據(jù) 。 方在聚脂薄膜上時會彎曲冷卻槽溫度差異 。用測量系統(tǒng)分析來測試這些系統(tǒng)Identifies the measurement devices used in each step. These systems will be tested using a measurement systems analysis. 161。 每人都要熟悉流程Familiarizes everyone with the process 161。 改善活動期間或之后動員起來的人士Mobilized during kaizen and/or between kaizen weeks 10 10169。 控制 （ 30天跟催 )Control (30 day follow up) 改善公報Kaizen newspaper – 鑒察使用統(tǒng)計制程控制Monitor using statistical process control – 鑒察堅持標準化操作Monitor adherence to standard operations – 借力其它地區(qū)Leverage to other areas – 精益西