【正文】 ......................................................30（2）“三廢”產(chǎn)生和處理情況 ..............................................................30①粉塵 和廢氣 ................................................................................31②廢水 ............................................................................................37③固廢 排放及處置情況 ................................................................40④噪聲 ............................................................................................40三、生產(chǎn)情況匯總 ...................................................................................411．物料預(yù)平衡 ......................................................................................41四．產(chǎn)污排污、能源浪費(fèi)原因分析 .........................................................44(1)原輔 材料和能源方面 ......................................................................44(2)技術(shù) 工藝 方面 ..................................................................................44(3)設(shè)備 ..................................................................................................45(4)過程控制方面 ..................................................................................45(5)產(chǎn)品方面 ..........................................................................................45(6)廢棄物 ..............................................................................................46(7)管理方面 ..........................................................................................46(8)員工方面 ..........................................................................................46五、現(xiàn)有的清潔生產(chǎn)措施 .......................................................................461．原輔材料的使用 ..............................................................................462．熱能的綜合利用 ..............................................................................473．節(jié)電措施 ..........................................................................................474．工藝設(shè)計(jì) ..........................................................................................485．生產(chǎn)過程自動(dòng)化 ..............................................................................486．污染物控制 ......................................................................................49六、清潔生產(chǎn)審核重點(diǎn)的確定 ...............................................................50七、清潔生產(chǎn)目標(biāo) ...................................................................................511．同行業(yè)清潔生產(chǎn)調(diào)查 ......................................................................512．清潔生產(chǎn)目標(biāo)的設(shè)置 ......................................................................53日產(chǎn) 5000 噸水泥熟料生產(chǎn)線技改清潔生產(chǎn)審核報(bào)告八、繼續(xù)實(shí)施無/低費(fèi)方案 ......................................................................54第四章 評(píng)估 ...........................................................................................55一、審核重點(diǎn)有關(guān)情況 ...........................................................................561．車間組織機(jī)構(gòu) ..................................................................................562．設(shè)備平面布置 ..................................................................................573．審核重點(diǎn)工藝流程 ..........................................................................584．設(shè)備工藝流程圖 ..............................................................................585．生產(chǎn)單元操作功能說明 ..................................................................596．產(chǎn)品的形成過程 ..............................................................................60(1)熟料的形成過程 ...........................................................................60①生料的粉磨 ................................................................................60②碳酸 鹽分解 ................................................................................61③固相反 應(yīng) ....................................................................................61④熟料的 燒成 ................................................................................61(2)水泥成品的形成 ...........................................................................62二、實(shí)測(cè)單元操作的輸入、輸出并建立物料平衡 .................................621．制成車間 9 月份物料消耗情況 ......................................................622．成品車間 9 月份物料消耗情況 ......................................................63三、物料平衡 ........................................................................................631．審核重點(diǎn)物流流程 ..........................................................................632．物料平衡 ..........................................................................................64(1)熟料平衡 ....................................................................................64(2)水泥平衡 ....................................................................................673．能源消耗情況 ..................................................................................68四、評(píng)估 ...................................................................................................701．物料平衡的評(píng)估 ..............................................................................70(1)制成系 統(tǒng)評(píng) 估 ...............................................................................70(2)成品系 統(tǒng)評(píng) 估 ...............................................................................712．運(yùn)行和維護(hù)管理的評(píng)估 ..................................................................713．能源消耗情況評(píng)估 ..........................................................................71五、廢棄物產(chǎn)生原因、能源消耗分析 .....................................................721．原輔材料和能源 ..............................................................................722．技術(shù)工藝 ..........................................................................................723．設(shè)備 ..................................................................................................734．運(yùn)行控制 ..........................................................................................73日產(chǎn) 5000 噸水泥熟料生產(chǎn)線技改清潔生產(chǎn)審核報(bào)告5．產(chǎn)品 ...........