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【正文】 blanking accuracy,. So that the pound mould of pound punching’s accuracy, is typicalness and representation in the majority.Analyse of the die’s accuracy For the analyse of pracyicable inaccuracy during production of dies to inactivation, we could get the tendency when it is augmentation in most time. From this we could analyse the elements. When the new punch dies pt into production to the first cutter grinding, the inaccuracy produced called initial error。39。, the processing surface roughness Ra value was bigger . However, the electrical finishing ablation metal surface thus the change and the damage machined surface mental structure character can not change, only if with rubs truncates or other ways removes this harmful level. Therefore, merely uses electricity machining, including the spark cutting and the electricity perforation, achieves with difficulty punching, especially high accuracy, high life punching die to size precision and work ponents surface roughness Ra value request. With precisely rubs truncates the law manufacture punching die, specially makes the high accuracy, the high life punching die, such as: Thin material small gap pound punching die, multi locations continuous type pound die and so on, has the size precision high, the work ponent smachined surface roughness Ra value is small, the mold life higher characteristic. Its processing craft at present changed the electrical fire by the past ordinary engine bed rough machining spark cutting or the electricity puncher rough machining, finally precisely rubs truncates, also from takes shape rubs, optics curve rubs, the manual grid reference rubs gradually filters the continual path grid reference to rub and NC and the CNC continual path grid reference rubs, Processing coarseness may reach 177。所以,沖件毛刺高度的觸模檢查和測量并按企業(yè)標準或JB412985《沖壓件毛刺高度》對照檢測就顯得十分重要。隨著刃磨次數(shù)的增加,刃口的自然磨損而造成的尺寸增量逐漸加大,沖件的誤差也隨之加大。對各類沖模沖件誤差在沖模整個壽命中出現(xiàn)的波動、增減趨向及規(guī)律等進行全面分析便可發(fā)現(xiàn):沖件誤差的主導部分是不變的;因刃口或型腔的自然磨損而出現(xiàn)的誤差增量隨沖模刃磨沖數(shù)增加而使這部分誤差逐漸加大;還有部分誤差的增量是非常規(guī)的、不可預(yù)見的。;而用普通復(fù)合模沖制,間隙C=5%t(單邊),沖件初始誤差亦即沖模的初始沖壓精度為1T9級,;還是這個沖件用連續(xù)模沖制,間隙C=7%t(單邊),初始沖件精度為IT11級,沖切面更粗糙,甚至有肉眼可見的臺階。無搭邊排樣沖件的精度低于IT12級,而多數(shù)有搭邊排樣的沖件精度在IT11~IT9級之間,料厚t>4mm的沖件,尺寸精度會更低一些?!踔粮?。其加工工藝目前已由過去的普通機床粗加工改為電火花線切割或電穿孔機粗加工,最后精密磨削,也由成型磨、光學曲線磨、手動座標磨逐步過濾到連續(xù)軌跡座標磨及NC與CNC連續(xù)軌跡座標磨,加工粗度可達177。間隙不均勻會使沖件毛刺加大并招致刃口的不均勻磨損。沖裁間隙小而均勻,可使沖裁尺寸獲取更高精度。所以,僅僅用電加工法,包括電火花線切割與電穿孔,難以達到?jīng)_模,尤其高精度、高壽命沖模對尺寸精度與工作零件表面粗糙度Ra值要求。我們必須用金剛石粉研磨或數(shù)控連續(xù)軌跡坐標磨削(對線切割件)作精加工”。此外,采有無搭邊排樣,沖件的誤差要遠大于有搭邊排樣沖件。不同沖裁工藝、不同材料種類與不等料厚,間隙相差懸殊,沖壓精度差異很大。沖件的極限誤差是具有極限偏差的沖件所具有的實際允許的最大尺寸誤差。因此,沖模的制造精度與質(zhì)量等因素決定了沖模的初始沖壓精度,也造就了沖件的初始誤差。在現(xiàn)場,確定沖模刃磨壽命的依據(jù)是沖件沖孔與落料的毛刺高度。, generally all in177。 and the punching part are punched with progressive die, the gap C=7%t (single edge) , initial accuracy are IT11, and have an more rough surface, even can see the gap with eyes. In the usual situation, flushes a material and its thickness t is theselection punching gap main basis. Once the designation gap haddetermined flushes the plane size the fixed error main body。 if the die grinding more
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